Detailed Circuit Diagrams Folder.pdf - 第46页
Sheet Size DIN A2 electric_schematic_TX electric_schematic_TX electric_schematic_TX electric_schematic_TX 90012154-010301LE3 Replaced by Cabling safety br eaker to MGCU , Cabling safety br eaker to MGCU , Cabling safety …
Sheet
Size DIN A2
electric_schematic_TX
electric_schematic_TX
electric_schematic_TX
electric_schematic_TX
90012154-010301LE3
Replaced by
Low Voltage supply -Fusing
Low Voltage supply -Fusing
Low Voltage supply -Fusing
Low Voltage supply -Fusing
Replaced by
39
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und
Mitteilung des Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden.
Proprietary Data, company confidential.
All rights reserved
Copying of this document, giving it to others and the use or
communication of the contents thereof, are forbidden without express authority.
Doc. No.
0 1 2 3 4 5 6 7 8 9
Privileged business information.
Do not release
Offenders are liable to payment of damages. All rights are reserved in the
event of the grant or the registration of a utility model or design.
Zuwiederhandlungen verpflichten zu Schadenersatz. Alle Rechte vorbehalten,
insbesondere für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.
Page:
Function: Power Supply TX, switched mode
==PS005=TX+ELS/39
drawing number:
03119265-030101LE3
Power_supply electric_slide_in
P
ower_supply electric_sl
ide_in
P
ower_supply electric_sl
ide_in
P
ower_supply electric_slide_in
GmbH & Co KG
ASM
Assembly Systems
Copyright reserved
Ed.
Original
Pingist
Date
Date
Modification
Appr
01.12.2016
Name
Version: Series from
V
ersion: S
eries f
r
om
V
ersion: Series from
Version: Series from
2016/Q4 TA500
2016/Q4 TA500
2016/Q4 TA500
2016/Q4 TA500
starting MC-Nr
.: TA500 2016/Q4 G. Pingist
to X5
dU = 12 V
I = 2 A
dt = 0,1 s
Serialize digital inputs
Data bus level adjust done by optocouplers
Signal level: 24 V unipolar
RED: individual voltage monitoring (on Board)
Power Supply
3AC 380-480V
RS485
driver
CLKSDATACS
discharge-
discharge-
discharge-
discharge-
Head-buff
er
Head-buffer
Head-buffer
Head-buffer
internal connections
between GND layers
and PE layer
NOT DISCONNECTABLE
32 bits
GREEN: Diagnostic OK
Machine cable harness
To Trailing interface 2
Machine cable harness
To Trailing interface 1
dU = 50 V
I = 1 A
dt = 0,1 s
dt = dU/I * C
C = dt * I/dU=
= 0.1 * 1 / 50 = 0.002 [F]
P_GND
P_GND
P_GND
P_GND
3AC 380-480V
Power Supply
Overload
DC ok
Overload
DC ok
dt = dU/I * C
C = dt * I/dU=
= 0.1 * 2 / 12=
= 0.016 [F]
-X24B
-X24B
-X24B
-X24B
Control
1 2 3 4 5 6 7 8 9 10 11 12
-X24A
-X24A
-X24A
-X24A
Star Vol
tage
+160V
1 2 3 4
Calculation of
Calculation of
Calculation of
Calculation of
buffer Cap value
buffer Cap value
buffer Cap value
buffer Cap value
3AC 380-480V
Power Supply
Overload
DC ok
42V_buff1
24V_buff1
42V_buff2
24V_buff2
to X11, X12 to X13 to X10 X14 to X24Bto X11,12to X10,11,12
03114948-020101le3
Display logic
Display logic
Display logic
Display logic
GREEN:
GREEN:
GREEN:
GREEN:
RED:
RED:
RED:
RED:
Diagnostic module OK
Diagnostic module OK
Diagnostic module OK
Diagnostic module OK
ON: main operation OK
ON: main operation OK
ON: main operation OK
ON: main operation OK
OFF: Error in diagnostic module
OFF: Error in diagnostic module
OFF: Error in diagnostic module
OFF: Error in diagnostic module
Individual error detection
Individual error detection
Individual error detection
Individual error detection
ON: output voltage of channel monitored
ON: output voltage of channel monitored
ON: output voltage of channel monitored
ON: output voltage of channel monitored
dropped below -20% of nominal voltage
dropped below -20% of nominal voltage
dropped below -20% of nominal voltage
dropped below -20% of nominal voltage
OFF: output voltage of channel monitored
OFF: output voltage of channel monitored
OFF: output voltage of channel monitored
OFF: output voltage of channel monitored
within nominal limits
within nominal limits
within nominal limits
within nominal limits
1 2 3 4 5 6 7 8 9 10 11 12
-X25.FD
-
X25.FD
-
X25.FD
-
X25.FD
DC 42V in
Y coded
1 2 3 4 5 6
-W9
Star Voltage
-X24A.FD
-X24A.FD
-X24A.FD
-X24A.FD
-W9
1 2 3 4
-W10
Control
-X24B.FD
-X24B.FD
-X24B.FD
-
X24B.FD
-W10
1 2 3 4 5 6 7 8 9 10 11 12
-XB8A
-XB8A
-XB8A
-XB8A
Head 1
supply
1 2 3
-XB8B
-XB8B
-XB8B
-XB8B
Head 2
supply
1 2 3
14 13
-PS2
-PS2
-PS2
-PS2
Electronics supply
Uout=36-42V / 960W
PULS.QT40.361
03103331
Adjust DC-OUT = 42V
Adjust DC
-OUT = 42V
Adjust DC-OUT = 42V
Adjust DC-OUT = 42V
PEL1 L2 L3
- - + +
-X26.FD
-
X26.FD
-
X26.FD
-
X26.FD
DC 27V IN
DC 24V IN
X coded
1 2 3 4 5 6
14 13
-PS3
-PS3
-PS3
-PS3
Electronics supply
Uout=24-28V / 480W
PULS.QT20.241
03055232
Adjust DC-OUT = 28V
Adjust DC
-OUT = 28V
Adjust DC-OUT = 28V
Adjust DC-OUT = 28V
- - + +
-X25
-X25
-X25
-X25
DC 42 V in
20 A con
1 2 3 4
-X26
-X26
-X26
-X26
DC 27V / 24V in
20 A con
1 2
DC 42V in 1
DC 42V in 2
GND_42V
DC 27 V
-F5
PC/CIN
6,3A
-F7
Conveyor
6,3A
-F6
Monitor (PC2)
6,3A
-F4
Distributor
6,3A
-F2
GCU 2
6,3A
-F1
GCU 1
6,3A
-F8
Gantry 1 (not used)
6,3A
-F9
Gantry 2 (not used)
6,3A
-F10
internal-C
SMD 0,5A
-F11
Supp1_SSK_RDY
6,3A
-F16
Conveyor drives
10A
10A
10A
10A
-F15
Gantry 2
6,3A
-F12
Safety supply
6,3A
-F14
Gantry 1
6,3A
-F21
Vision
6,3A
MOSI
CLK
/CS
CS
/CLK
/MOSI
3
-C101_110
10x 2200µF
+
GND
4
DC 24 V
55 6
+42V
-F23
FCU 2
10A
10A
10A
10A
-F22
FCU 1
10A
10A
10A
10A
+27V
24VDC_Safe_K1_OK
PE
GND_24V
PE
-PE.FD
Ring-type cable lug M5 1.0-2.5mm² Iso.cr
6
-X2
-X2
-X2
-X2
1 2 3 4 5 6 7 8 9
-X2.FD
-X2.FD
-X2.FD
-X2.FD
Diagnostic
serial interface
Crimp housing DF11 12-pin 2mm pi
tch
NC
NC
10 11 12
+ 5V
GND
1300 mm
Single wire
03112094
03112094
03112094
03112094 -03
-03
-03
-03
-W7
-W7
-W7
-W7
GY AWG14
-F20
Gantry 2
6,3A
-F19
Gantry 1
6,3A
-C26
2x 1200µF
Buffer 160 V
+
-R48
3x 47K/0,5W
For safe discharge
1 minute
board standalone
only
+ 160 V
PWR-GND
+ 42 V F16
+ 42 V S
POWER_OK
POWER_ENA
+ 24 V
CH1_OK
CH2_OK
+ 160 V
GND
+ 24 V
PWR-GND
1
GND
-C2
+
-R49
47K/0,5W
NC
GND
-J2
-J3
LGND
GND_24V
-J1
GND_42V
-V2
-R45_46
2x10K 1,4W
-R50
47K/0,5W
1300 mm
Single wire
03112095
03112095
03112095
03112095 -03
-03
-03
-03
-W8
-W8
-W8
-W8
YE AWG16
YE AWG16
14
13
-PS4
-PS4
-PS4
-PS4
Electronics supply
Uout=24-28V / 480W
PULS.QT20.241
03055232
Adjust DC-OUT = 24V
Adjust DC
-OUT = 24V
Adjust DC-OUT = 24V
Adjust DC-OUT = 24V
PEL1 L2 L3
- - + +
P-OK-PS2
P-OK-PS3_4
+24V
PE
-J4
GND_27V
WH AWG14
-F3
Extern/Service
6,3A
BN AWG14
24VDC_S_PWR_OK
24VDC_S_LOOP
24VDC_P_OK_PS2
24VDC_P_OK_PS3/4
24VDC_Safe_OK (SSK)
42VDC_S_OK
F14_42VDC_Gantry1
F12_24VDC_SP1
F11_24VDC_Supp1_SSK_RDY
F19_150VDC_Gantry1
F20_150VDC_Gantry2
free_channel
F3_24VDC_Service
F21_42VDC_Vision
F15_42VDC_Gantry2
F9_24VDC_Gantry2
F1_24VDC_GCU1
F10_24VDC_INT_Con.(Supply)
F22_27VDC_FCU1
F23_27VDC_FCU2
F8_24VDC_Gantry1
F7_24VDC_Conveyor
F4_24VDC_Distributor
F5_24VDC_PC1/CIN
F6_24VDC_MON./PC2(Option)
F2_24VDC_GCU2
F16_42VDC_Conveyor
42VDC_Safety_Conveyor
24VDC_Safe_K2_OK
-X3
-X3
-X3
-X3
1,2,..10
Progr
amming CPLD
CPLD
YE AWG16
1
-X11.DI
-X11.DI
-X11.DI
-X11.DI
Diagnostic
serial interface
Distributor
Crimp housing DF11 12-pin 2mm pi
tch
2 3 4 5 6 7 8 9 10 11 12
300 mm
12x0,14
UNITRONIC® LiYY A
03120818
03120818
03120818
03120818 -01
-01
-01
-01
-W17
-W17
-W17
-W17
WH
BN
GN
YE
GY
PK
BU
RD
BK
VT
GYPK
RDBU
WH AWG14
-W8.1
PEL1 L2 L3
-F13
DIAG_C24V
SMD 3A
24V
3,3V
-U52
3,3V_PSU
YE AWG16
WH AWG14
GY AWG14
-FD.A1
-FD
.A1
-FD
.A1
-FD
.A1
Fuse- and Distribustion PCB
Fuse- and Distribustion PCB
Fuse- and Distribustion PCB
Fuse- and Distribustion PCB
DC24V_S
WH AWG14
500 mm
2xAWG14
Single wire
03112094
03112094
03112094
03112094 -03
-03
-03
-03
-W7.1
-W7.1
-W7.1
-
W7.1
GY AWG14
BN AWG16
WH AWG16
1050 mm
2xAWG16
Single wire
03112095
03112095
03112095
03112095 -03
-03
-03
-03
-W8.2
-W8.2
-W8.2
-W8.2
YE
WH AWG14
dBU AWG14
WH AWG14
dBU AWG14
-RS485_DIAG_CAP
Software diagnostic to I/O-CU
==DI+/43.4
==+-PE.FD
to Terminal_Clamp_X300
/38.6
-P24V_Buff1
==CH+PS/46.2
-P24V_Buff2
==CH+PS/46.5
-42V-F21
-42V-F16
/39.9
-24V-F1
/40.7
-24V-F2
/40.7
-24V-F5
==CH+PS/47.6
-24V-F6
/40.7
==CH+PS/47.7
-24V-F8
==CH+PS/46.2
-24V-F9
==CH+PS/46.5
-27V-F22
==CH+PS/47.2
-27V-F23
==CH+PS/47.2
-24V-F4
/40.5
==CH+PS/47.4
-24V-F11
/39.8
-24V-F10
/39.2
-24V-F7
==CH+PS/46.7
-42V-S
==CH+PS/46.8
-DC42V-S-1
#03116436-X24B.FD:1 /40.7
-DC24V-S
#03116436-X24B.FD:10 /40.9
-POWER_ENA_FD
#03116436-X24B.FD:4 /40.8
-DC42V-S-2
#03116436-X24B.FD:2 /40.7
-24V-in-F12
#03116436-X24B.FD:9 /40.8
-24V-In-F11
#03116436-X24B.FD:3 /40.8
-GND_1
#03116436-X24B.FD:6 /40.8
-DC160V-S-1
#03116435-X24A.FD:1 /40.6
-DC160V-S-2
#03116435-X24A.FD:3 /40.6
-P-GND-24-2
#03116435-X24A.FD:2 /40.6
-P-GND-24-4
#03116435-X24A.FD:4 /40.6
-CH1-OK
#03116436-X24B.FD:11 /40.9
-CH2-OK
#03116436-X24B.FD:12 /40.9
-42V1_F16
#03116436-X24B.FD:7 /40.8
-42V2_F16
#03116436-X24B.FD:8 /40.8
-PCC-POWER-OK
#03116436-X24B.FD:5 /40.8
-PWR-ENABLE
/40.8
==CH+PS/46.2
-24V-F12
/39.3
-24V-F11
/39.3
-42V-F16
/39.1
-42V-F14-G1
==CH+PS/46.1
-42V-F15-G2
==CH+PS/46.4
-GND42
==CH+PS/46.1
==CH+PS/47.5
-GND27
==CH+PS/47.2
-PE_CON
/40.6
==CH+PS/46.8
==CH+PS/47.3
-24V-F3
/40.5
-PWR-FAIL
/40.9
==CH+PS/46.2
-24V-F10
/39.3
-GND24
-24V-F12
/39.9
-24V-F13
/39.4
-24V-F13
-FD.A1-F13 /39.4
3,3V
-P160V_F19
==CH+PS/46.0
-GND1_160V
==CH+PS/46.1
-P160V_F20
==CH+PS/46.3
-GND2_160V
==CH+PS/46.4
-L1_PS2
/38.2
-L2_PS2
/38.2
-L3_PS2
/38.2
-PE_PS2
/38.2
-L1_PS3
/38.7
-L2_PS3
/38.7
-L3_PS3
/38.7
-PE_PS3
/38.7
-L1_PS4
/38.4
-L2_PS4
/38.4
-L3_PS4
/38.4
-PE_PS4
/38.4
-24V_S_CO
==CH+PS/46.8
-PS4_24V
to -X15 Shuttle
==CH+PS/48.1
-PS4_GND
to -X15 Shuttle
==CH+PS/48.1
-PS2_GND
to -X15 Shuttle
==CH+PS/48.2
-PS2_42V
to -X15 Shuttle
==CH+PS/48.2
Sheet
Size DIN A2
electric_schematic_TX
electric_schematic_TX
electric_schematic_TX
electric_schematic_TX
90012154-010301LE3
Replaced by
Cabling safety breaker to MGCU,
Cabling safety breaker to MGCU,
Cabling safety breaker to MGCU,
Cabling safety breaker to MGCU,
Distributor
Distributor
Distributor
Distributor
Replaced by
40
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und
Mitteilung des Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden.
Proprietary Data, company confidential.
All rights reserved
Copying of this document, giving it to others and the use or
communication of the contents thereof, are forbidden without express authority.
Doc. No.
00 01 02 03 04 05 06 07 08 09
Privileged business information.
Do not release
Offenders are liable to payment of damages. All rights are reserved in the
event of the grant or the registration of a utility model or design.
Zuwiederhandlungen verpflichten zu Schadenersatz. Alle Rechte vorbehalten,
insbesondere für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.
Page:
Function: Power Supply TX, switched mode
==PS005=TX+ELS/40
drawing number:
03119265-030101LE3
Power_supply electric_slide_in
P
ower_supply electric_sl
ide_in
P
ower_supply electric_sl
ide_in
P
ower_supply electric_slide_in
GmbH & Co KG
ASM
Assembly Systems
Copyright reserved
Ed.
Original
Pingist
Date
Date
Modification
Appr
01.12.2016
Name
Version: Series from
V
ersion: S
eries f
r
om
V
ersion: Series from
Version: Series from
2016/Q4 TA500
2016/Q4 TA500
2016/Q4 TA500
2016/Q4 TA500
starting MC-Nr
.: TA500 2016/Q4 G. Pingist
1 2 3 4
-X21.CSB
-X21.CSB
-X21.CSB
-X21.CSB
1 2 3 4
[Power DC 300 V]
-X2p.MGCU2
-
X2p.MGCU2
-X2p.MGCU2
-
X2p.MGCU2
1 2 3 4
[Power DC 300 V]
-X2p.MGCU1
-
X2p.MGCU1
-X2p.MGCU1
-
X2p.MGCU1
1 2 3 4
-X22B.CSB
-X22B.CSB
-X22B.CSB
-
X22B.CSB
A1 A6
A1 A5
A3 A4 A5
A2 A3 A4 B1 B5B2 B3 B4 B6
B1 B6B2 B3 B4 B5
A2
A6
1 2 3 4 5 6 1 2 3 4 5 6
1 2 3 4
2-917542-2
300V Power
300V Power
300V Power
300V Power
-X21
-
X21
-X21
-X21
-A2
-
A2
-
A2
-
A2
Saf
et
y breaker unit
Safety breaker uni
t
Safety breaker unit
Safety breaker unit
PCB Pre-/discharge assembly
PCB Pr
e-/discharge assembly
PCB Pre-/discharge assembly
PCB Pr
e-/discharge assembly
03108631
2-917542-2
300V Power
300V Power
300V Power
300V Power
-X22B
-
X22B
-X22B
-X22B
1 2 3 4 A5B1A3B5
1318126-1
Safety Loop
Safety Loop
Safety Loop
Saf
ety Loop
& Signals
& Signals
& Signals
& Signals
-X29
-X29
-X29
-X29
A6B6 A2A1
1380 mm
4xAWG14
Single core
03112101
03112101
03112101
03112101 -02
-02
-02
-02
-W12
-
W12
-
W12
-
W12
RD AWG14
WH AWG14
1 2 3 4
1380 mm
4xAWG14
Single core
03112201
03112201
03112201
03112201 -02
-02
-02
-02
-W13
-
W13
-
W13
-
W13
1 2 3 4
1 2 3 4
1 2 3 4
Machine cable harness
to Distributor
Safety-loop
& Signals
-X22.DI
-X22.DI
-X22.DI
-X22.DI
570 mm
6x0,61
Single core UL/cUL Style
03112103
03112103
03112103
03112103 -02
-02
-02
-02
-W11.1
-
W11.1
-
W11.1
-
W11.1
B1 B2
A1 A2
-X30.CSB
-X30.CSB
-X30.CSB
-X30.CSB
Safet
y
Loop Extern
1 2 3 4 5
-X29.CSB
-X29.CSB
-X29.CSB
-X29.CSB
Safet
y Loop
& Signals
extern
B5 B6 A3 B1 A5 A1 A6 A2
620 mm
4x0,61
Single core UL/cUL Style
03112103
03112103
03112103
03112103 -02
-02
-02
-02
-W11.2
-
W11.2
-
W11.2
-
W11.2
6 7 8
1 2 3 4 5 6 7 8
-X30
-X30
-X30
-X30
Safet
y
Loop extern
Star Voltage
-X24A.FD
-X24A.FD
-X24A.FD
-X24A.FD
1 2 3 4
Control
-X24B.FD
-X24B.FD
-X24B.FD
-
X24B.FD
1 2 3 4 5 6 7 8 9 10 11 12
230 mm
4xAWG16
Single-wire
03116435
03116435
03116435
03116435 -02
-02
-02
-02
-W9
-
W9
-W9
-W9
330 mm
7x4xAWG16/3xAWG18/5xAWG20
Single-wire
03116436
03116436
03116436
03116436 -02
-02
-02
-02
-W10
-
W10
-W10
-W10
VT AWG16
BN AWG18
WH AWG18
WH AWG16
-X24A.CSB
-X24A.CSB
-X24A.CSB
-X24A.CSB
Star Voltage
1 2 3 4
-X24B.CSB
-X24B.CSB
-X24B.CSB
-
X24B.CSB
Safety control
signals to FDB
DC42V IN/OUT
1 2 8 9 13 1475 6 10 15 16
GY AWG16
1 32 4
-X24A
-X24A
-X24A
-X24A
Safet
y
switched 160V
21
-X24B
-X24B
-X24B
-X24B
Safet
y
control signals
42V IN/OUT
3 4 11 12
65 7 8 13 1514 169 10 11 123 4
RD AWG14
WH AWG14
RD AWG14
WH AWG14
RD AWG14
WH AWG14
A3
B3
A4
B4
A5
B5
A6
B6
PK AWG20
-X10
-X10
-X10
-X10
Distributor Power DC 24 V
D-3000 1-178318-2
7
GND24
8
GND24
9
PE
10
DC24V-PC2(F6)
1
DC24V(F3)
2
DC24V(F4)
3
DC24V(F4)
4
DC24V(F4)
5
GND24
6
GND24
-X21.DI
-X21.DI
-X21.DI
-X21.DI
Distributor
Power DC 24 V
2 41 3 6 85 7 109
-X10.FD
-X10.FD
-X10.FD
-X10.FD
1 2 3 4 5 6 7 8 9 10
300 mm
10xAWG20
Single-wire
03112133
03112133
03112133
03112133 -02
-02
-02
-02
-W27
-W27
-W27
-W27
BN AWG20
WH AWG20
GNYE AWG20
D-3000 178326-2
GCU1&2 supply
GCU1&2 supply
GCU1&2 supply
GCU1&2 supply
-X13
-X13
-X13
-X13
B1
P 24 V GCU 2 (F2)
B2
P 24 V GCU 2 (F2)
B3
GND24
B5
PowerEnable (F10)
B6
POWERFAIL (F10)
A1
P 24 V GCU 1 (F1)
A2
P 24 V GCU 1 (F1)
A3
GND24
A4
GND24
A5
PowerEnable (F10)
A6
POWERFAIL (F10)
B4
GND24
-X13.FD
-X13.FD
-X13.FD
-X13.FD
A1
A2
A3
A4
A5
A6
B1
B2
B3
B4
B5
B6
-X1p.MGCU1
-X1p.MGCU1
-X1p.MGCU1
-
X1p.MGCU1
-X1p.MGCU2
-X1p.MGCU2
-X1p.MGCU2
-
X1p.MGCU2
1500 mm
6xAWG20
Single core
03112112
03112112
03112112
03112112 -02
-02
-02
-02
-W21.1
-
W21.1
-
W21.1
-
W21.1
1590 mm
6xAWG20
Single core
03112112
03112112
03112112
03112112 -02
-02
-02
-02
-W21.2
-
W21.2
-
W21.2
-
W21.2
1 2 3 4 5 6 1 2 3 4 5 6
BN AWG20
WH AWG20
YE AWG20
WH AWG20
YE AWG20
WH AWG20
YE AWG20
WH AWG20
YE AWG20
BN AWG20
BN AWG20
-FD.A1
-FD.A1
-FD.A1
-FD.A1
Fuse- and Distribustion PCB
Fuse- and Distribustion PCB
Fuse- and Distribustion PCB
Fuse- and Distribustion PCB
03114948
BN AWG20
BN AWG20
BN AWG20
BN AWG20
BN AWG20
WH AWG20
WH AWG20
WH AWG20
GY AWG16
YE AWG20
YE AWG20
GY AWG16
GY AWG16
YE AWG20
YE AWG20
YE AWG20
BN AWG18
VT AWG16
WH AWG16
YE AWG20
YE AWG20
YE AWG20
YE AWG20
YE AWG20
PK AWG20
YE AWG20
YE AWG20
YE AWG20
YE AWG20
YE AWG20
-P-GND-21-1
==CSB+/42.01
-P-GND-21-2
==CSB+/42.02
-DC300V-21-1
==CSB+/42.01
-DC300V-21-2
==CSB+/42.01
-P-GND-22b-1
==CSB+/42.04
-P-GND-22b-2
==CSB+/42.04
-DC300V-22b-1
==CSB+/42.03
-DC300V-22b-2
==CSB+/42.03
-Loop2_Begin
==CSB+/41.03
-DC24V_S_DIS
==CSB+/42.08
-DI13_PWR_enabled
==CSB+/42.08
-Loop2-End
==CSB+/41.04
-DI0_Safety_Loop_OK
==CSB+/41.03
-Safety_Start_SSK
==CSB+/41.03
-Loop1_Begin
==CSB+/41.03
-Loop1-End
==CSB+/41.04
-Safety_Loop1_ext.in
==CSB+/41.00
-Safety_Loop1_ext.out
==CSB+/41.00
-Safety_Loop2_ext.in
==CSB+/41.00
-Safety_Loop2_ext.out
==CSB+/41.01
-DC42V-S-1
==CSB+/42.05
-DC24V-S
==CSB+/42.07
-POWER_ENABLE
==CSB+/42.06
-DC42V-S-2
==CSB+/42.06
-24V-in-F12
==CSB+/42.07
-24V-In-F11
DC 24 V Safety supply
==CSB+/41.02
-GND_1
==CSB+/41.02
-DC160V-S-1
==CSB+/42.04
-DC160V-S-2
==CSB+/42.05
-P-GND-24-2
==CSB+/42.05
-P-GND-24-4
==CSB+/42.05
-CH1-OK
==CSB+/41.01
-CH2-OK
==CSB+/41.02
-42V1_F16
DC 42 V power supply
==CSB+/42.06
-42V2_F16
DC 42 V power supply
==CSB+/42.06
-PCC-POWER-OK
==CSB+/41.02
-POWER_ENA_FD
/39.08
-24V-In-F11
/39.08
-GND_1
/39.08
-DC160V-S-1
/39.07
-DC160V-S-2
/39.07
-P-GND-24-2
/39.07
-P-GND-24-4
/39.07
-PCC-POWER-OK
/39.08
-DC24V-S
/39.09
-24V-in-F12
/39.09
-CH1-OK
/39.09
-CH2-OK
/39.09
-24V-F3
/39.02
-24V-F1
/39.02
-24V-F2
/39.02
-24V-F4
/39.02
-GND24
/39.02
-GND24
/39.02
-24V-F6
/39.03
-PE_CON
/39.04
-PWR-ENABLE
/39.08
-PWR-FAIL
/39.02
-DC24V_S_DIS
==DI+/43.03
-Safety_Start_SSK
==DI+/43.03
-Loop1_OUT
==DI+/43.02
-Loop2_OUT
==DI+/43.02
-Loop1_IN
==DI+/43.02
-Loop2_IN
==DI+/43.03
-Safety_Loop1_ext.in
==DI+/43.03
-Safety_Loop1_ext.out
==DI+/43.03
-Safety_Loop2_ext.in
==DI+/43.04
-Safety_Loop2_ext.out
==DI+/43.04
-DI13_PWR_enabled
==DI+/43.03
-DI0_Safety_Loop_OK
==DI+/43.03
-GND_6
==DI+/43.06
-GND_5
==DI+/43.06
-24V_1(F3)
==DI+/43.05
-PE1
==DI+/43.06
-GND_7
==DI+/43.06
-24V_2(F4)
==DI+/43.05
-24V_3(F4)
==DI+/43.06
-24V_4(F4)
==DI+/43.06
-GND_8
==DI+/43.06
-24V_PC2(F6)
==DI+/43.07
-DC300V_1
==CH+GA/55.02
-DC300V_2
==CH+GA/55.02
-P_GND_1
==CH+GA/55.02
-P_GND_2
==CH+GA/55.02
-DC300V_1
==CH+GA/57.02
-DC300V_2
==CH+GA/57.02
-P_GND_1
==CH+GA/57.02
-P_GND_2
==CH+GA/57.02
-24V(F2)_1
==CH+GA/57.00
-GND24_1
==CH+GA/57.00
-24V(F2)_2
==CH+GA/57.00
-GND24_2
==CH+GA/57.01
-PWR_FAIL
==CH+GA/57.01
-PWR_ENABLE
==CH+GA/57.01
-24V(F1)_1
==CH+GA/55.00
-GND24_1
==CH+GA/55.00
-24V(F1)_2
==CH+GA/55.00
-GND24_2
==CH+GA/55.01
-PWR_FAIL
==CH+GA/55.01
-PWR_ENABLE
==CH+GA/55.01
-42V1_F16
/39.09
-42V2_F16
/39.09
-DC42V-S-1
/39.08
-DC42V-S-2
/39.08
Sheet
Size DIN A2
electric_schematic_TX
electric_schematic_TX
electric_schematic_TX
electric_schematic_TX
90012154-010301LE3
Replaced by
Contactor based safety breaker: logic
Contactor based safety breaker: logic
Contactor based safety breaker: logic
Contactor based safety breaker: logic
Replaced by
41
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und
Mitteilung des Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden.
Proprietary Data, company confidential.
All rights reserved
Copying of this document, giving it to others and the use or
communication of the contents thereof, are forbidden without express authority.
Doc. No.
0 1 2 3 4 5 6 7 8 9
Privileged business information.
Do not release
Offenders are liable to payment of damages. All rights are reserved in the
event of the grant or the registration of a utility model or design.
Zuwiederhandlungen verpflichten zu Schadenersatz. Alle Rechte vorbehalten,
insbesondere für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.
Page:
Function: Contactor Safety Breaker
==CSB=TX/41
drawing number:
03112066-020101LE3
Contactor Safety Breaker
Contactor Saf
et
y B
r
eak
er
Contactor Safety Breaker
Contactor Safety Breaker
GmbH & Co KG
ASM
Assembly Systems
Copyright reserved
Ed.
Original
Pingist
Date
Schnedlitz W.
Date
Modification
Appr
01.12.2016
Name
Version: Series from
V
ersion: S
eries f
r
om
V
ersion: Series from
Version: Series from
2016/Q4 TA500
2016/Q4 TA500
2016/Q4 TA500
2016/Q4 TA500
starting MC-Nr
.: TA500 2016/Q4 G. Pingist
LOGIC
=~
=
+ -
+ -
+ -
+ -
1 | Autostart/Monitored Start
1 | Autostart/Monitored Start
1 | Autostart/Monitored Start
1 | Autostart/Monitored Start
2 | Cross Fault Detection Off/On
2 | Cross Fault Detection Off/On
2 | Cr
oss Fault Detection Off/On
2 | Cross Fault Detection Off/On
3 | 2 single ch. sensors / 1 double channel Sensor
3 | 2 single ch. sensors / 1 double channel Sensor
3 | 2 single ch. sensors / 1 double channel Sensor
3 | 2 single ch. sensors / 1 double channel Sensor
4 | Startup Test Yes/No
4 | Startup T
est Y
es/No
4 | Startup T
est Y
es/No
4 | Startup T
est Yes/No
SET / RESET
SET / RESET
SET / RESET
SET / RESET
T
T
T
T
- not used -
Set delay time
Set delay time
Set delay time
S
et delay time
to 140 ms +/- 40 ms
to 140 ms +/- 40 ms
to 140 ms +/- 40 ms
to 140 ms +/- 40 ms
0,05
0,5
1
2
2,5
3s
S
S
S
S
Timing chart
Timing chart
Timing chart
Timing chart
Start
Start
Start
Start
Precharge done
Precharge done
Precharge done
Precharge done
Emergency STOP event
Emergency STOP event
Emergency STOP event
Emergency STOP event
K1,K2, K3, K4 off delay;
K1,K2, K3, K4 off delay;
K1,K2, K3, K4 off delay;
K1,K2, K3, K4 off delay;
Discharge external Cap
Discharge external Cap
Discharge external Cap
Discharge external Cap
-->Power of
f
-->Power off
-->Power off
-->P
ower off
Safety relais off
Safety relais off
Safety relais off
Safety relais off
Safety relaais off delay
Safety relaais off delay
Safety relaais off delay
Safety relaais off delay
> 100 ms; <180 ms
> 100 ms; <180 ms
> 100 ms; <180 ms
> 100 ms; <180 ms
Precharge start
Precharge start
Precharge start
Precharge start
DC 300 V
DC 300 V
DC 300 V
DC 300 V
DC 160 V
DC 160 V
DC 160 V
DC 160 V
K2
K2
K2
K2
POWER_ENABLE
POWER_ENABLE
POWER_ENABLE
POWER_ENABLE
K1
K1
K1
K1 K4
K4
K4
K4K3
K3
K3
K3
PCC output
PCC output
PCC output
PCC output
delayed
delayed
delayed
dela
yed
PCC output
PCC output
PCC output
PCC output
not delayed
not delayed
not delayed
not dela
yed
EMG_Loop_OK
EMG_Loop_OK
EMG_Loop_OK
EMG_Loop_OK
SW_CTRL_ON
SW_CTRL_ON
SW_CTRL_ON
SW_CTRL_ON
Start
Start
Start
Start
Changes:
Changes:
Changes:
Changes:
Use Standard NC contact at aux block at K3 for discharge
Use Standard NC contact at aux block at K3 for discharge
Use Standard NC contact at aux block at K3 for discharge
Use Standard NC contact at aux block at K3 for discharge
User NC contact at contactor K4 for discharge
User NC contact at contactor K4 for discharge
User NC contact at contactor K4 for discharge
User NC contact at contactor K4 for discharge
Remarks
1. DIAG_K_N is blocking START signal
if pre- or discharge resistor monitoring
signals error (overheating or disconnection)
2. DIAG_K_RD is disconnecting 24V supply
of safety relais if discharge monitoring
reports discharge error.
3. Safety relais supply voltage is disconnected
if there is undervoltage in unit suply voltage.
Supply voltage can be monitored at output
PCC-POWER-OK
4. Set safety relais (K5) to dalay time between
140 ms and 200 ms.
Delay time shorter will cause MGCU error
'Link voltage supply error' due to voltage
increase while drives breaking phase.
Delay time longer will cause increase in
danger to operator if cover is opened.
5. In General:
Press STOP button first prior to open cover.
STOP button will not trigger safety breaker but
will stop motion avoiding both danger to motion
and malfunction of MGCU DC link supply.
6. Make sure to connect T1 of PCB to main
grounding terminal. If this connection is missing
there will be no discharge functionality and
Safety breaker unit will not activate output
voltages!
Safety component!
Saf
ety component!
Safety component!
Saf
ety component!
Use specified parts only!
Use speci
fied parts only!
Use specified parts only!
Use specified parts only!
24V0 Safety_unit supply
24V0 Safety_unit supply
24V0 Safet
y_unit supply
24V0 Safety_unit supply
ITS4141
Load-switch
03108631-010301LE3
ITS4141
Load-switch
&
GND_Safety
GND_Safety
GND_Safety
GND_Saf
ety
24V_PCC
24V_PCC
24V_PCC
24V_PCC
&
-F2
-F1
&
A1
INK
IN1
IN2
A2
13
23
37
47
INF
INS
38
48
T2
T1
PAR
-K5
-K5
-K5
-K5
Safety relay 2-chanel
Saf
ety relay 2-chanel
Saf
ety relay 2-chanel
Safety relay 2-chanel
24V AC
03114826-
Siemens
Siemens
Siemens
Siemens
3SK1121-xCB41
14
24
Safety Relais connect
-X100.CSB
-X100.CSB
-X100.CSB
-X100.CSB
1 2 3 4 5 6 7 8
nc
9 10 11
nc
12 13 14 15 16
nc
-K1
-K1
-K1
-K1
Relay Safety
300V, 160V
A1
A2
A1 A2
2 1
/42.3
4 3
/42.4
2122
.2
3231
.2
1413
4443
.1
SIE.3TC4417-0AB4
-K3
-K3
-K3
-K3
Relay Safety
42V, 24V
A1
A2
1 2
/42.9
3 4
/42.8
6 5
/42.9
2221
/42.2
5453
.1
6463
.0
7271
8281
.2
EAT.DILA32-XHIR22
EAT.DILM17-01(RDC24)
-K4
-K4
-K4
-K4
Relay
Pre-charge
300V, 160V
A1
A2
1 2
/42.1
3 4
5 6
/42.2
2221
.2
5453
.1
6463
.1
7271
/42.1
8281
EAT.DILA32-XHIR22
EAT.DILM17-01(RDC24)
1
2 4
2 81 2 3 4 5 6 7 8 9 10 65 7
-X28.CSB
-X28.CSB
-X28.CSB
-X28.CSB
AuxContacts
-X27.CSB
-X27.CSB
-X27.CSB
-
X27.CSB
Safety
contactor
-X31.CSB
-X31.CSB
-X31.CSB
-X31.CSB
Safet
y-controlled
DC 24V
-K2
-K2
-K2
-K2
Relay Safety
300V, 160V;
Power enable
A1
A2
A1 A2
2 1
/42.3
4 3
/42.4
2221
.2
3132
.2
1413
/42.8
4443
.2
SIE.3TC4417-0AB4
3
4
3
-K1
-K1
-K1
-K1
43
44
1 5 6
-K4
-K4
-K4
-K4
21
22
-K1
-K1
-K1
-K1
22
21
-K1
-K1
-K1
-K1
31
32
-K2
-K2
-K2
-K2
21
22
-K2
-K2
-K2
-K2
32
31
-K2
-K2
-K2
-K2
43
44
5
Auxiliary contacts
10x0,5
SIngle core
#03119736-W5
YE
YE
YE
YE
YE
YE
YE
YE
Cable safety relais
14x0,5
Single core
#03119737-W6
PK
PK
PK
YE
BN
WH
YE
YE
YE
BN
YE
BN
BN
Cable Contactor Control
450/750V
7x0,5
Single core MULTI-STANDARD SC 2.1
#03119735-W4
PK
PK
PK
PK
WH
WH
WH
WH
YE
YE
BN
Single wire connections
#03121398-W7.1
6x0,5
0,5 BN
0,5 YE
0,5 YE
0,5 YE
0,5 YE
Single wire connections
1x0,5
#03121398-W7.2
0,5 YE
A5
B181615 5 B5
-X24B.CSB
-X24B.CSB
-X24B.CSB
-X24B.CSB
Safety control
signals to FDB
-X29.CSB
-X29.CSB
-X29.CSB
-X29.CSB
Safety Loop
& Signals
extern
A67 B2 B3 B4A4 B6 A31 2 3 4 5 6 7 8
-X30.CSB
-X30.CSB
-X30.CSB
-X30.CSB
Safet
y
Loop Extern
0,5 BN
YE
Single wire connections
1x0,5
Single core
#03121398-W7.4
Cable Low Voltage Control
#03119733-W2.3
2x0,5
OUT2_ND
DC 24V Safety controlled PL=d
3
GND Safety
8
EMG_Loop_OK
A5
Loop2-IN
B1
nc
B2
Loop1_IN
A3
1 2 3 4 5 6 7 8
15
OUT2_ND
9
24V0
10
24Vext
11
24V0
12
24V0
13
OUT2_D
16
OUT1_ND (nc)
1
K1-A1
GND Safety
2
GND Safety
4
2
GND
8
GND
1 2 3 4 5 6 7 8 9 10
CH2-OK
16
CH1-OK
15
14
OUT1_D
6
GND
24V-PCC
B5
24V-PCC
B6
5
A3-K1
7
K4-A1
nc
1
PPWR-present
5
nc
6
-A2
-A2
-A2
-A2
Safet
y breaker unit
Safety breaker uni
t
Safety breaker unit
Safety breaker unit
PCB Pre-/discharge assembly
PCB Pr
e-/discharge assembly
PCB Pre-/discharge assembly
PCB Pr
e-/discharge assembly
-X28
-X28
-X28
-X28
AuxContacts in
-X100
-X100
-X100
-X100
Safet
y relais connect
-X27
-X27
-X27
-X27
Safet
y
contactor
-X30
-X30
-X30
-X30
Safet
y
Loop extern
-X24B
-X24B
-X24B
-X24B
Safety
control signals
-X29
-X29
-X29
-X29
Safet
y Loop
& Signals
-X31
-X31
-X31
-X31
Auxi
liary
(RFU signals)
3
K2-A1
4
GND/K5
START_SIG
Safety Start
Signal input
A6
-Out
-PPWR.PRESENT
-PPWR.PRESENT
-PPWR.PRESENT
-PPWR.PRESENT
Voltage-Trigger
300V/160V PPWR-present
(300V > 60V && 160V > 60V)
P300V
P160V
-K2
-K2
-K2
-K2 Start B
-
+
+
in
out
1
Supply
2
GND
3
Loop1_IN
4
Loop2_IN
5
T2
6
START
7
TestLoopIn
8
nc
GND
DIAGN_K_N
-K3
-K3
-K3
-K3 Start A
-
+
+
in
out
GND
START_SIG
24V0
Safety unit
5
+
+
-
-K1
-K1
-K1
-K1
Safety loop
closed signal
24V0
L_CLSD
24V_PCC
7
nc
A4
nc
B3
nc
B4
-R42
60VAC(100mW)
-R43
60VAC(100mW)
-D18
-D50
-R128
0R
Test_loop_IN
-P300.pbc
-P300.pbc
-P300.pbc
-P300.pbc
Voltage-Trigger
300V precharge bypass control
Out
GND
Supply
24V.Safe
24V.Safe
24V.Safe
24V.Safe
Safe DC
internal supply
24VSafe
24V0
24V_PCC
24V_PCC
24V_PCC
24V_PCC
PCC supply
undervoltage lockout
OUT
24V_PCC
IN
24V0
DIAG
U_Mon
-K4
-K4
-K4
-K4
53
54
-K4
-K4
-K4
-K4
63
64
-K3
-K3
-K3
-K3
53
54
-K3
-K3
-K3
-K3
63
64
-K3
-K3
-K3
-K3
81
82
==+-GND_2
==+-GND_3
==+-24V_F12_Aux
/42.7
==+-24V_safety
not connected
-DI0_Safety_Loop_OK
==PS005+ELS/40.3
-24V-In-F11
==PS005+ELS/40.8
-GND_1
==PS005+ELS/40.8
-Loop2-End
==PS005+ELS/40.3
-CH1-OK
==PS005+ELS/40.9
-CH2-OK
==PS005+ELS/40.9
-Loop1_Begin
==PS005+ELS/40.3
-Safety_Start_SSK
==PS005+ELS/40.3
-PCC-POWER-OK
==PS005+ELS/40.8
-Loop2_Begin
==PS005+ELS/40.3
-Loop1-End
==PS005+ELS/40.3
-Safety_Loop1_ext.in
==PS005+ELS/40.4
-Safety_Loop1_ext.out
==PS005+ELS/40.4
-Safety_Loop2_ext.in
==PS005+ELS/40.5
-Safety_Loop2_ext.out
==PS005+ELS/40.5
-P300V
/42.1
-P160V
/42.4
==+-DIAGN_K_N
24V-Supply
/42.7
DC 24 V power supply
to external signals
VDIFFMON1
300V
/42.2
VDIFFMON2
160V
/42.2
24VSafe
Safe supply
/42.6
P_GND
Power Ground
/42.6
DIAGN_RD_N
/42.5