VDA_6.3_EN_Yellow_Volume_22-05-16.pdf - 第76页

74 7.6 Production pro cess analysis (P6) Process element P6: Production process analysis P6.1 What goes into the process? Process input P6.1.1 Has the project been handed over from development to series production and is…

Minimum requirements relevant for assessment

Examples for implementation

The responsibilities, tasks and authority the em-

ployees have in their relevant work areas must be

specified.

The employees are qualified in accordance with the

job profile.

Qualification requirements must be determined in

relation to the tasks, and qualifications must be

planned and carried out accordingly.

Knowledge of previous complaints (including cor-

rective actions) is available for purchased products

and services.

• Knowledge of specifications,

product characteristics, cus-

tomer requirements and pro-

duction processes

• Standards

• Statutory and regulatory re-

quirements

• Packaging requirements

• Quality procedures

• Job description / description

of tasks and function

• Qualification matrix

• Qualification of supplier audi-

tors

P5.7 Are personnel qualified for their respective tasks and are responsibilities

defined?

7.6 Production process analysis (P6)

Process element P6: Production process analysis

P6.1 What goes into the process?

Process input

P6.1.1 Has the project been handed over from development to series

production and is a reliable start guaranteed?

Minimum requirements relevant for assessment

Examples for implementation

The project handover to series production has been

documented according to the specified criteria.

The responsibilities for the entire handover process

are specified and acknowledged. Unresolved is-

sues are followed up on, and the necessary

measures are implemented on schedule.

A complete production process and product release

(PPA) including the documentation required must

take place before the first production shipment.

Measures to secure the production start-up have

been implemented on the basis of a risk analysis.

Tools, transport and series packaging, inspection

and measuring equipment are available in the nec-

essary quantities.

Analysis options for failure analysis are available

The product software corresponds to the latest re-

lease versions.

• Handover reports

• Defined measures and im-

plementation schedule

• Production release report

• Releases for all plant compo-

nents and tools in 6.1.2

• PPA documents, including

customer approval and refer-

ence parts regarding the

PPA procedure

• Waivers

• Released software versions

• Examples for securing the

production start-up:

Higher inspection frequency,

additional inspections, Resi-

dent,

• Safe launch concept

P6.1.2 Are the necessary quantities/production batch sizes of production mate-

rials available at the agreed upon time and at the correct storage loca-

tion/work-station?

Minimum requirements relevant for assessment

Examples for implementation

The production material must be of the agreed

quality and must be provided in the correct quantity

and the correct packaging, with the correct docu-

mentation, at the agreed time and at the agreed

place. Parts/components must be available at de-

fined storage areas/work-stations.

At the workplace, parts and primary materials are

provided as needed, taking into account the order

quantity/lot size in accordance with the logistics

concept.

The reuse of residual quantities, separated parts,

reworked parts, reused parts from product audits,

inspected items, etc. and their traceability must be

clearly defined.

Regulations for reintroducing parts from outsourced

processes (e.g. sorting service) must be available.

• Production material includes,

for example:

• Software, packaging, load

carriers, parts and compo-

nents, raw material, series

packaging for delivery to the

customer, operating, auxil-

iary and process materials

• suitable means of transport

• Defined storage locations

and stock levels

• KANBAN, Just in time/Just in

sequence, FIFO/FEFO

• Revision / change status of

materials and software

• Special requirements regard-

ing components and contain-

ers (e.g. ESD protection, hu-

midity, temperature, residue)