VDA_6.3_EN_Yellow_Volume_22-05-16.pdf - 第95页

93 Process element P6: Production process analysis P6.6 What should the process accomplish? Process result (output) P6.6.1 Do the quantities/production batch sizes match needs and are they sys- tematically directed to th…

P6.5.4 Are processes and products audited regularly?

Minimum requirements relevant for assessment

Examples for implementation

The audit program for process and product audits is

based on customer requirements as well as specific

risks. And is implemented.

The process and product audits carried out are suit-

able to identify specific risks and weaknesses.

If non-conformities are detected during an audit, the

causes are analyzed. Corrective actions are de-

rived, their implementation is monitored and the ef-

fectiveness is verified.

Non-conformities that affect products which have

already been delivered are communicated to the

customer.

• Specifications

• Special characteristics

• Audit program including

scheduled and event-based

audits

• Frequency of audits

• Audit results, audit reports,

action plans

• Auditor qualification

• Scope of the audit, e.g.: P5,

P6, P7

• Labeling, packaging

• Change status of individual

parts and software

Process element P6: Production process analysis

P6.6 What should the process accomplish?

Process result (output)

P6.6.1 Do the quantities/production batch sizes match needs and are they sys-

tematically directed to the next process step?

Minimum requirements relevant for assessment

Examples for implementation

Products must be forwarded to defined stor-

age/holding points using suitable means of

transport.

The order quantity/batch size must be taken into

account, so that only the required quantity of prod-

ucts is moved to the stipulated storage/holding

point.

The current state of the component (OK part, re-

worked part, reject, etc.) must be evident from the

labeling (component, container etc.).

The change status must be clearly indicated.

It is ensured that only OK parts move on to the next

production process step.

Rules are put in place for returning residual quanti-

ties, including the recording of the quantities as well

as further processing.

• KANBAN

• FIFO/FEFO

• JIT/JIS

• Storage management

• Production quantities tailored

to the customer’s needs

• Technical cleanliness

P6.6.2 Are products stored in an appropriate manner and are the means of

transport/packaging facilities suitable for the special characteristics of

the products?

Minimum requirements relevant for assessment

Examples for implementation

The products must be protected from damage by

suitable storage and packaging.

Internal and customer-specific packaging instruc-

tions are known and are implemented. This also ap-

plies to released replacement packaging.

The storage areas/containers must meet the re-

quirements with regard to cleanliness.

Specified storage times must be monitored.

Products must be protected against environmental

and climatic influences during storage and ship-

ment.

These requirements apply to the handling during

the production process as well as during shipment.

It is ensured that there are no product risks in the

transport chain, e.g. due to parts handling, transport

routes, commissioning, outdoor storage areas (in-

ternal/external).

• Protection from damage

• For electronic components:

ESD protection

• Technical cleanliness

• Cleanliness, tidiness, 5S,

over-filling (storage areas,

containers)

• Monitoring of storage

times/storage quantity (maxi-

mum/minimum storage

times, specified interim stor-

age times)

• Specifications regarding the

cleaning of packaging

• Sufficient amount of packag-

ing