VDA_6.3_EN_Yellow_Volume_22-05-16.pdf - 第96页

94 P6.6.2 Are products stored in an appropriate manner and are the means of transport/packaging facilities suitable for the special characteristics of the products? Minimum requirements relevant for assessment Examples f…

Process element P6: Production process analysis

P6.6 What should the process accomplish?

Process result (output)

P6.6.1 Do the quantities/production batch sizes match needs and are they sys-

tematically directed to the next process step?

Minimum requirements relevant for assessment

Examples for implementation

Products must be forwarded to defined stor-

age/holding points using suitable means of

transport.

The order quantity/batch size must be taken into

account, so that only the required quantity of prod-

ucts is moved to the stipulated storage/holding

point.

The current state of the component (OK part, re-

worked part, reject, etc.) must be evident from the

labeling (component, container etc.).

The change status must be clearly indicated.

It is ensured that only OK parts move on to the next

production process step.

Rules are put in place for returning residual quanti-

ties, including the recording of the quantities as well

as further processing.

• KANBAN

• FIFO/FEFO

• JIT/JIS

• Storage management

• Production quantities tailored

to the customer’s needs

• Technical cleanliness

P6.6.2 Are products stored in an appropriate manner and are the means of

transport/packaging facilities suitable for the special characteristics of

the products?

Minimum requirements relevant for assessment

Examples for implementation

The products must be protected from damage by

suitable storage and packaging.

Internal and customer-specific packaging instruc-

tions are known and are implemented. This also ap-

plies to released replacement packaging.

The storage areas/containers must meet the re-

quirements with regard to cleanliness.

Specified storage times must be monitored.

Products must be protected against environmental

and climatic influences during storage and ship-

ment.

These requirements apply to the handling during

the production process as well as during shipment.

It is ensured that there are no product risks in the

transport chain, e.g. due to parts handling, transport

routes, commissioning, outdoor storage areas (in-

ternal/external).

• Protection from damage

• For electronic components:

ESD protection

• Technical cleanliness

• Cleanliness, tidiness, 5S,

over-filling (storage areas,

containers)

• Monitoring of storage

times/storage quantity (maxi-

mum/minimum storage

times, specified interim stor-

age times)

• Specifications regarding the

cleaning of packaging

• Sufficient amount of packag-

ing

P6.6.3 Are the necessary records/releases retained?

Minimum requirements relevant for assessment

Examples for implementation

The release of the products as well as the relevant

evidence is documented.

Waivers/concessions are documented. The docu-

mentation must cover the period and/or quantity of

parts involved.

Internal specifications and customer requirements

regarding the documentation of rework and repair

are fulfilled.

The traceability of products is ensured.

The customer’s requirements with regard to archiv-

ing are fulfilled.

• Customer specifications

• Customer’s requirements for

archiving time limits

• Archiving requirements/regu-

lations (e.g. EDP, paper, fire

protection, legibility)

• Parts history

P6.6.4* Are the customer requirements met upon delivery of the final product?

Minimum requirements relevant for assessment

Examples for implementation

The customer-specific requirements regarding the

final product (delivery reliability, quality targets,

quality performance etc.) are known. The fulfillment

of these requirements is continuously monitored,

assessed and documented.

In case of non-conformities, the causes are ana-

lyzed, and measures are defined and implemented.

Products are labeled, stored and shipped in accord-

ance with the customer requirements.

In case of waivers/concessions, products and pack-

aging are labeled accordingly.

Internal specifications as well as customer require-

ments regarding the labeling of reworked or re-

paired products are observed.

The handling of supplied products is regulated.

Customers should be informed of delivery stops

which affect them, and the further procedure should

be coordinated with them.

• Quality agreements with

the customer

• Packaging specification

• Target agreements

• Shipping audit

• Customer specifications

regarding labeling (e.g.:

VDA label)

• Labeling in cases of waiv-

ers