200823.TR3000-IRV English Manual.pdf - 第4页
IR AUT O BGA R ework S tation TR3000-IRV Kukjetrading Co., Ltd. 4 < W a r n ing> 1. A vision head a nd a z-axis head are fas tened with fastening brackets upon the initi al installation of devices. Such bracket s s…
IR AUTO BGA Rework Station TR3000-IRV
Kukjetrading Co., Ltd.
3
<Caution>
1. The supply power voltage for this device must be AC220V, 50/60Hz, 16A. The device could malfunction or a
circuit breaker cuts the power when it is plug in a multitap. Please use the proper power supply. The macine must
be connected to ground.
2. The device can get extremely hot while it is on and after use. Please be aware of burns.
3. When the PCB is heated, harmful gases could be arisen. Therefore, a ventilation duct must be installed before use.
4. Do not leave the device unattended or do not execute the heating operation while the vacuum is on. A vacuum
pump or pipe could be damaged.
5. Please determine the installation direction upon installation of the PCB onto a table. There should be no obstacles
in an area subject to the sensor detection. If there is any reflector or tall component, it may interrupt the detection
of a sensor which consequently leads to interruption of the device control.
6. Do not adjust the direction for an infrared ray sensor. If the direction is adjusted, the control temperature would be
changed so the temperature calibration would be required additionally.
IR AUTO BGA Rework Station TR3000-IRV
Kukjetrading Co., Ltd.
4
<Warning>
1. A vision head and a z-axis head are fastened with fastening brackets upon the initial installation of devices. Such
brackets should be removed before supplying of power. The removed fastening brackets should be stored since
they are required for moving the device.
2. There is a risk of fire when a liquid flux is injected for the reheating. Since a liquid flux has a high content of
alcohol, it can be easily evaporated. Also, there could be fire when the evaporated alcohol contacts the heater if it
gets heated with the far-infrared heater. Thus, before heating, a RST key must be pressed to operate a cooling fan
once for removing alcohol.
Remove
IR AUTO BGA Rework Station TR3000-IRV
Kukjetrading Co., Ltd.
5
1. Features and Specifications
1.1 Features
① With a vision camera and a monitor, it is possible to mount parts onto the intended location precisely.
② With a dipping button, a ball of the BGA can be automatically dipped into low-viscosity cream solder or
gel flux.
③ With a non-contact infrared sensor or contact k-type sensor, it controls the temperature of the surface of
the PCB to automatically control the device to be in accordance with the preset temperature profiled
regardless of the thickness, material and size of the PCB or BGA.
④ The upper/bottom heater is a far-infrared heater developed by the company
⑤ It can be controlled with up to 10 zones and it can store up to 100 profiles.
⑥ To cope with various PCBs and parts, it has 4 operation modes and it can control the output of the upper
and bottom heater.
⑦ For every operation mode, the AUTO function is allowed. Therefore, the device can be automatically
adjusted onto conditions which have been modified by a user. So it is easy to operate the device.
⑧ The upper control temperature automatically controls the bottom heater.
⑨ It is equipped with a 10 inch industrial embedded touch-screen PC for its HMI.
⑩ It has functions which allow the measurement of temperature profiles and analysis and storage of heating
periods.
⑪ Every alarming event arisen while the device is on is indicated by [Run story] and stored automatically.
Records would be stored for one month and then, deleted in consecutive order to store latest events.
⑫ A vision camera is set to X15 optical zoom. If necessary, optical zoom can be set up to X27 and digital
zoom for X10 (X270 at a maximum).
⑬ ZOOM-IN, ZOOM-OUT and FOCUS controls are available for a vision camera.
⑭ There are various alarming functions for safety. When such functions are activated, there would be an
alarm message and the heater power would be automatically cut off.