200823.TR3000-IRV English Manual.pdf - 第5页

IR AUT O BGA R ework S tation TR3000-IRV Kukjetrading Co., Ltd. 5 1. Featur es and Specifications 1.1 Featur es ① W ith a v ision camera and a monitor , it is possible to mount parts onto the intended l ocation precisely…

IR AUTO BGA Rework Station TR3000-IRV

Kukjetrading Co., Ltd.

1. A vision head and a z-axis head are fastened with fastening brackets upon the initial installation of devices. Such

brackets should be removed before supplying of power. The removed fastening brackets should be stored since

they are required for moving the device.

2. There is a risk of fire when a liquid flux is injected for the reheating. Since a liquid flux has a high content of

alcohol, it can be easily evaporated. Also, there could be fire when the evaporated alcohol contacts the heater if it

gets heated with the far-infrared heater. Thus, before heating, a RST key must be pressed to operate a cooling fan

once for removing alcohol.

Remove

IR AUTO BGA Rework Station TR3000-IRV

Kukjetrading Co., Ltd.

1. Features and Specifications

1.1 Features

① With a vision camera and a monitor, it is possible to mount parts onto the intended location precisely.

② With a dipping button, a ball of the BGA can be automatically dipped into low-viscosity cream solder or

gel flux.

③ With a non-contact infrared sensor or contact k-type sensor, it controls the temperature of the surface of

the PCB to automatically control the device to be in accordance with the preset temperature profiled

regardless of the thickness, material and size of the PCB or BGA.

④ The upper/bottom heater is a far-infrared heater developed by the company

⑤ It can be controlled with up to 10 zones and it can store up to 100 profiles.

⑥ To cope with various PCBs and parts, it has 4 operation modes and it can control the output of the upper

and bottom heater.

⑦ For every operation mode, the AUTO function is allowed. Therefore, the device can be automatically

adjusted onto conditions which have been modified by a user. So it is easy to operate the device.

⑧ The upper control temperature automatically controls the bottom heater.

⑨ It is equipped with a 10 inch industrial embedded touch-screen PC for its HMI.

⑩ It has functions which allow the measurement of temperature profiles and analysis and storage of heating

periods.

⑪ Every alarming event arisen while the device is on is indicated by [Run story] and stored automatically.

Records would be stored for one month and then, deleted in consecutive order to store latest events.

⑫ A vision camera is set to X15 optical zoom. If necessary, optical zoom can be set up to X27 and digital

zoom for X10 (X270 at a maximum).

⑬ ZOOM-IN, ZOOM-OUT and FOCUS controls are available for a vision camera.

⑭ There are various alarming functions for safety. When such functions are activated, there would be an

alarm message and the heater power would be automatically cut off.

IR AUTO BGA Rework Station TR3000-IRV

Kukjetrading Co., Ltd.

1.2 Specification

1.2.1 Size

 Device Size : 640(w) x 710(d) x 1090(h)mm (When a monitor is installed)

 Weight: About 86kg

 Upper Heater Box Size : 120 x 100 x 50mm

 Bottom Heater Inside Size : 320 x 280mm

 Installable PCB SIZE: 480x480mm

 Available BGA Size : 60 x 60mm(Possible to produce in other sizes)

 Monitor Size : 24 Inch 16:9 Rate

1.2.2 Electric Features

 Input Power: AC220V 16A at a minimum

 Momentary Maximum Power Consumption : 3.1KW+/- 10%.

 Upper Heater :About 500W

 Bottom Heater :About 2,400W

 Monitor and Others : About 200W

 Serviceable Temperature (PCB Surface Temperature ) : <290℃

1.2.3 Structure

 The upper heater, bottom heater, vision, table and other devices are integrated into the device.

 The upper heater head automatically moves up and down by a motor.

 Table for fastening the PCB moves in X-axis and Y-axis, and it is also can be adjusted to the minute (+/-

5mm).

 Vacuum(Vacuum absorption) is made with the embedded vacuum pump. Compressed air type is an

Optional.

 A monitor can be equipped on the left or upper side of the device by the Monitor Mount

 The cooling fan are installed in front of the bottom heater box.

 On the right side of a vision head, a parts tray is installed and a solder cream dipping zig tray on the left

so parts can be picked up automatically and then a ball of the BGA can be dipped into low-viscosity

cream solder or gel flux.