Board-Inverter-Operation-Manual-REV-F-2.pdf - 第14页
BI2000 Boa rd Invert er Manual Revision F / January 2022 Page 14 of 37 240B State 241B Red 242B Amber 243B G reen 244B Buz zer 245B Cycle S top 246B ON 247B OFF 248B OFF 249B OFF 250B Auto Cycl e 251B OFF 252B ON 253B OF…
BI2000 Board Inverter Manual
Revision F / January 2022
Page 13 of 37
Safety Devices and Guarding
Note: The safety features should NEVER be bypassed, disabled or tampered with.
Precision Valve & Automation, Inc. is not responsible for any damages incurred
because of alteration or destruction of any safety features.
Safety Circuit
236BThe machine main power is controlled by the safety circuit with a safety relay and
additional safety devices. The safety relay has a redundant and self-checking circuit,
which means two parallel relay circuits work together electrically with the safety devices.
The tripping contacts of the relays are connected in series to make sure the safety circuit
will disconnect the power even if one of the relays fails. The self-checking circuit has
positive guided contacts, mechanically forced to operate together. If one of the redundant
relays fails, the power contacts are opened. The safety devices monitor the state of the
Emergency Stop button and other safety mechanisms. When one or more of the safety
devices have opened, the power is stopped.
Work Area Access
237BThe work area is enclosed with Lexan guarding or safety glass.
Door
238BThe top of the machine is protected by a door. The door is monitored by a non-defeatable
limit switch. The Door Bypass key is for maintenance access only.
Light Tower Operation
239BThree stacked indicator lights and a buzzer are used to indicate the status of the machine.
The lights are visible from all sides of the machine and operate as follows:
•
94BThe green light is on when the machine is in Auto Cycle and producing parts. It is
off at all other times.
•
95BThe amber light is on when the machine is in Auto Cycle, but cannot operate
because of an external material handling problem (no incoming parts or no room to
unload parts).
•
96BThe red light is on steady when the machine is not in Auto Cycle due to operator
intervention. It will flash when the machine is in cycle, but the cycle has stopped
because of a machine problem. It will be off at all other times.
•
97BThe buzzer will cycle with the red light during machine errors.
BI2000 Board Inverter Manual
Revision F / January 2022
Page 14 of 37
240BState 241BRed 242BAmber 243BGreen 244BBuzzer
245BCycle Stop 246BON 247BOFF 248BOFF 249BOFF
250BAuto Cycle 251BOFF 252BON 253BOFF 254BOFF
255BIn Cycle 256BOFF 257BOFF 258BON 259BOFF
260BMachine Error 261BFLASH 262BOFF 263BOFF 264BFLASH
45BFigure 6: Light Tower & Buzzer Status
Interface Overview
265BThe operator interface terminal (OIT) has touch screen icons and buttons on the display
that are related to the shown icons. A keyboard or keypad will be shown when a related
value or text field is selected.
46BFigure 7: Pump Components
BI2000 Board Inverter Manual
Revision F / January 2022
Page 15 of 37
Operation
Startup Procedure
1. 98BCheck the air pressure.
2.
99BClose the door.
3.
100BEngage the “Emergency Stop” button.
4.
101BUse the main power red rotary switch to turn on the system power.
5.
102BDisengage the “Emergency Stop”.
Shutdown
267BDo not shut down the machine down with parts in it.
1.
103BWait for all boards to clear the module.
2.
104BPress “ESC” on the OIT. Wait for the Cycle Stop screen to appear.
3.
105BEngage the “Emergency Stop” button.
CAUTION: If maintenance will be done, lockout and tagout the machine.
Cycle Stop
268BThis is the default machine state. All other modes are accessed from this screen. To shut
down the machine or select a different operating mode, you must return to Cycle Stop.
47BFigure 8: Cycle Stop