KE-3010A_SPE_EN.pdf - 第10页

- 5 - Operability ① Displaying the graphics in rich facilitated an ea se o f operating the data inputs ② Key operations can be made easier by usin g a touch p anel. ③ Provided with an option o f feeder position indicator…

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Versatility
Regarding the VCS lighting to be used for component recognition, the type (axial
falling, side, downward, or transmission) and the wavelength (color) can be switched.
Fine lighting control can also be exerted. Accordingly, the recognizing capacity of
QFP, BGA, and FBGA and the applicability to odd-shape components have been
improved. The operator can select lighting matched to each component.
A high-resolution camera can be added thereto as an option, in addition to a standard
component recognition camera (maximum component size = is 50 mm×150 mm or
74 mm).
As a lighting unit that permits light quantity adjustment under software control is used,
resulted in enhancing both recognizing the marks on the flexible PWBs and the same
via the pattern matching function. The function of recognizing the area marks also
made it possible to place a multiple number of components upon a set of mark
corrections.
A bad mark indicating a defective circuit can be detected with an OCC or a dedicated
bad mark reader (option). Moreover, the recognition time can be reduced with
"Extension bad mark" function that can freely set the mark position.
You can reduce the
time for recognition of a bad mark by specifying circuits to be placed on a multi-circuit
board also.
The components can be picked up and placed under a certain amount of load by
adopting a load calibration stage (load cell) and a load control nozzle. (Option)
The 3 bank specifications of “Mechanical feeder bank”, “Electric feeder bank”, and
“Mechanical/electric combined feeder bank (EN machine for a large-sized board:
supported only if it is designed to use a feeder exchange trolley.)” are prepared. The
same mechanical feeder or overall change table cart as the existing machine can be
used continuously, and the existing tape feeder, bulk feeder, and stick feeder can be
used.
Regarding the component verification system (CVS) to check the resistance value,
electrostatic capacity, polarity, etc. of the component before production, a new type is
prepared. It can check a minute component such as a 0402 component, and can
check up to six components at the same time if their size is larger than or equal to that
of a 1005 component. This feature shortens the checking time.
High Flexibility
Program data created with a conventional CX, FX or KE-series mounter can be loaded
to these mounters.
Combination with the production support system allows you to create a production line
including an existing mounter model and to create a production program for the entire
line with the client side of production support system.
An idle transport can be operated at a state of freeing the servomotors for heads and
client X/Y axis.
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Operability
Displaying the graphics in rich facilitated an ease of operating the data inputs
Key operations can be made easier by using a touch panel.
Provided with an option of feeder position indicator (FPI), the stocked components run
out or warns that the number of the remaining components is below the regulated
number with lighting the corresponding LED. This feature indicates which feeder is to
be replaced. (Option)
In addition to display the language (English, Japanese and Chinese) the display can
be switched in real time.
Installing a USB port permits using a memory unit such as USB flash memory.
This allows you to move a production program more easily.
The database sharing with two or more machines becomes possible by enabling the
external PC to edit the "Component database" that recorded data for the sizes of
components and the vision recognition data.
High Maintainability
The maintainability has been enhanced by displaying the screens of pick-up
frequencies per nozzle and of X/Y axis traveling distances to call a checking time, in
addition to the hour meter (energized hours).
Protecting the passwords has hierarchically stratified the maintenance levels to
increase a degree of freedom in setting the machines.
A head filter is installed in the upper part of the head to facilitate replacement.
Response to the safety standards
The machine marked with Europe CE directive is added to the line-up.
(KE-3010AC is excluded.)
Environment and energy saving
Power consumption has been reduced by 25% by adopting AC servomotor and ball screw
control for the axis control compared with the former machine. The energy efficiency has
been thus improved. (Compared with KE-2080)
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3.
System Configuration Table
○: Equipped as standard ●: Option -: No setting
KE-3010A
KE-3010AC
KE-3020VA
KE-3020VRA
Basic configuration
Placement head
LNC60 (laser recognition head)
*11
*11
*11
*11
LNC61 (laser recognition head)/Placement monitor
*1 *12
*1 *12
-
-
LNC62 (laser recognition head)/Placement monitor
- -
*1 *12 *1 *12
IC head (CDS)
-
-
-
IC head (FMLA)
-
-
-
OCC L (offset collection camera)
OCC R (offset collection camera)
-
-
HMS (height measuring unit)
BMR (bad mark reader)
*1
*1
*1
*1
Multi-code reader
*1
*1
*1
*1
Vision recognition unit
*1
-
MNVC
*1 *2
-
Component recognition cameraVCS
*1 *2
-
Standard camera
*1
-
High-resolution camera
*1
-
*1
*1
Power supply unit
Emergency stop button
ATX power supply (with UPS function)
Electric leakage breaker
*1 *1 *1 *1
I/O control unit
Motor control unit
X-Y control unit
Interior/exterior finish and equipment
Signal light (with buzzer)
Mini signal light
*1 *1 *1 *1
Super foot
*1
*1
*1
*1
Caster
*1 *3
*1 *3
*1 *3
*1 *3
Pneumatic device piping system
Air regulator
Vacuum pump
Main line filter
- - - -
PWB transport unit
Placement station
External shape reference
Pin reference
*1 *4
*1 *4
*1 *4
*1 *4
Auto PWB width adjustment unit
*1 *1 *1 *1
L-Wide PWB
*1 *5
*1 *5
*1 *5
*1 *5
Longer sized PWB in X axis
*1
*1
*1
*1
Solder recognition lighting
*1 *1 *1 *1
Component quantity control
*1
*1
*1
*1
Operation system
Liquid crystal display
Keyboard with Trackball
SSD
Communication port Ethernet
USB port
Rear-side operation unit
*1
-
*1
*1
HOD
*1
*1
*1
*1