KE-3010A_SPE_EN.pdf - 第44页

- 39 - 5.2.18. Ionizer ( Factor y - Set Option ) This option maintains the i on balance inside the machine to el iminate st atic electricity and prevent it from b eing generated. This option prevents com ponents as w ell…

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5.2.16. Fluxer (Factory-Set Option)

This is a flux supply device that applies flux to ball components such as a BGA, CSP and

flip chip (does not apply any adhesive or solder paste).

You can install this device on the mounter with either of the following two methods.

Installation position Remarks

Type 2

(To be attached on the

main unit)

Since this type of fluxer is attached on the base frame, any MTC cannot be attached

on the machine when the fluxer is attached. The number of component supply

devices to be attached on the bank is not restricted.

Type 3

(To be attached on a

bank/Rear side only)

The area for six mechanical 8-mm tape feeders (12 slots) is to be occupied.

Mechanical bank

The area for six mechanical 8-

mm tape feeders (12 slots) is

to be occupied. (A connector bracket is required.)

Electric bank

The area for six electric 8-

mm tape feeders (6 slots) is to be

occupied.

Note 1: Either a fluxer or a rotary-type solder transfer unit option can be installed on the machine.

Note 2: The type of attached on an electric bank does not correspond to the Feeder exchange trolley RF.

Item

Specifications

Remarks

Applicable flux viscosity

8.4 Pa·s to 22.0 Pa·s

Cycle time required for flux application

and component placement

1,100cph

When the distance each of the X

and Y axes travels is 450 mm or

less

Cavity dimensions

(*See Note 3.)

Depth

Minimum 0.02 mm (± 5 μm)

Maximum 0.2 mm (± 10 %)

Size

Maximum 30 mm×30 mm

(*See Note1 and 2.)

Maximum size of a cavity when

only one cavity is provided

Number of

cavities

1 to 4

Maximum eight on the top and

bottom sides

Power consumption

DC24V/0.3A

Life

5 years

(22 hours×300 days)/1 year

Parts needing periodic replacements Electromagnetic valve, cylinder

Time for replacement: 2 years after

use

Consumables Fluxer plate, flux container

Time for replacement: 1 year after

use

Note 1: The cavity size shall be “the maximum size of a component to be used” +

“3-mm margin around the component.”

Note 2: When two or more cavities are used, all cavities shall fit in the 30 mm×30 mm

area.

Note 3: If you need a cavity whose dimensions are not any of the JUKI standard

dimensions, contact our Sales person.

Standard part

Part number

Dimensions of a cavity

Fluxer plate 120/200 40044090

Size: X = 30 mm, Y = 30 mm

Depth: Front 0.12 mm/Rear 0.20 mm

Fluxer plate 30/50/70/100 40044091

Size: X = 30 mm, Y = 14 mm

Depth: Front A 0.03 mm/Front B 0.05 mm

Rear A 0.10 mm/Rear B 0.07 mm

5.2.17. Electrical Leakage Breaker (Factory-Set Option)

A standard breaker functions if any excess current flows or if a short-circuit fault occurs.

When you replace it with an electrical leakage breaker, this new breaker interrupts

electrical leakage, and then prevents the resulting electrical shock, so you can handle the

machine more safely.

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5.2.18. Ionizer (Factory-Set Option)

This option maintains the ion balance inside the machine to eliminate static electricity and

prevent it from being generated.

This option prevents components as well as pick-up/placement operation of a component

from being damaged by static electricity to allow the machine to produce PWBs more

stably.

5.2.19. IC Collection Belt (Option)

* The equipment is different between the mechanical bank and the electric bank. Use the

uipment suitable for each bank type.

- Applicable component size: 10 x 10 mm to 50 x 50 mm, Height: 1 mm or higher

- Belt feeding pitch: 15 mm to 55 mm (in increments of 5 mm)

- Number of components

that can be collected: 5 to 16

- Number of occupied positions: 9

5.2.20. Handheld Operating Device (HOD: Factory-set option)

The KE-3010A/3020VA/3020VRA allows you to check the recognized mark image on the

operation screen or perform various teaching operations. In addition, if an experienced

user of any of conventional mounters does not want to change the operability of the

mounter, or if you want to make the operability of the entire line consistent, you can use

the HOD as conventionally.

5.2.21. Tape Cutter Unit (Option for the electric type of bank)

This tape cutter automatically cuts empty tapes to dispose of them in a lump.

It is an integrated type of unit that is attached onto a main unit, and can be used with a

fixed bank and also an feeder trolley.

5.2.22. Automatic Tape Cutter (Option)

This tape cutter automatically cuts empty tapes to dispose of them in a lump.

5.2.23. Connector Bracket (Option for the Fixed Bank)

This is a unit necessary for connecting devices such as an adhesive tape feeder, an IC

collection belt, an automatic tape cutter and a DTS to the mounter. When the optional

feeder change trolley function is selected, you do not require this unit.

5.2.24. Flexible Calibration System, The adjustment jig (FCS is an option.)

After a jig component that is recognized with the VCS or laser is placed on a glass jig

board, the FCS uses a camera to automatically measure the difference between a value

set with the program and the position at which the component is placed, and calculates

the offset value to be used for placing the component.

A series of operations can be automatically performed by setting the jig PWB and reading

the program.

When you use the FCS, you can check whether the precision is maintained and adjust the

precision at relocation or routine maintenance.

The calibration jig is optional.

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5.2.25. Placement Monitor (Factory-Set Option)

This system uses an ultra-miniature camera attached on the mounter head to take two

pictures before and after a component is picked up during PWB production, and take

three pictures before, while and after a component is placed on a board. It, then, sends

these pictures to the computer for the placement monitor system. You can check these

pictures to analyze the cause of an error.

By comparing two pictures taken before and after a component is placed on a board, you

can check to see if a component exists or not also.

Features

(1) Function for shooting images of component pick-up/placement

• The micro miniature camera takes pictures when a component is picked u

p and

hen it is placed on a board.

• An image can be shot for each nozzle.

• You can specify whether to shoot an image or not with a production program.

• An obtained image can be displayed onto a computer for the Placement Monitor i

real time.

• If a communication error occurs, the corresponding error is displayed on th

ounter.

• User’s visual check can obtain an optimum parameter, or shorten the time for

analyzing the cause of a trouble.

(2) Trouble cause analyzing tool

• Recorded images are linked to the mounter and the computer for the Placement

Monitor, and a database of these images is made.

If any trouble occurs, search through the database allows you to analyze its cause

easily.

(3) Setup Assistance

• When the current lot is switched to a new one, the optimum pick-up/placement

parameters can be verified.

• An image of a component normally placed on a board can be stored onto t

dat

abase as the master image, and this image and an image of placement

operation being performed during PWB production can be displayed side-by-side.

(4) Movie mode

• Two or more images of a component pick-up operation can be shot, and th

splayed continuously with a computer for the Placement Monitor.

• You can select the movie mode: “mode for increasing the number of images that

can be shot by setting the Z-axis speed to ‘Low’” or “mode for repeating pickin

g up

wo or more components and rearranging the shot images by setting the Z-axis

speed to optional”

(5) Judgment of existence of a component

• The function of the Placement Monitor System that automatically judges if

component exists or not prevents a component placement trouble.

• You do not have to enter any parameter for judging existence of a component.

Applicable component sizes:

Minimum size

0.4×0.2 (mm)

Maximum size

5.0×5.0 (mm)

Height

2.0 (mm)

Packaging (feeder) type

Tape feeder, Tray holder ,DTS