KE-3010A_SPE_EN.pdf - 第4页
5.2.10. Applicabi lity to lon g PWB (fact ory - set option) ......................................................... 35 5.2.11. Solder recogn ition lighting (fa ctory - set option ) .....................................…
Table of contents
1. Introduction ......................................................................................................................................... 1
1.1. General ..................................................................................................................................... 1
1.2. Model variations ....................................................................................................................... 1
2. Features ............................................................................................................................................. 2
3. System Configuration Table ............................................................................................................... 6
4. Specifications ..................................................................................................................................... 9
4.1. Features of each model ............................................................................................................ 9
4.2. Mechanical/Electrical Specifications ...................................................................................... 11
4.2.1. Usage environment conditions .................................................................................. 11
4.2.2. Outside dimension (except for the largest projections) ............................................. 12
4.2.3. Mass .......................................................................................................................... 12
4.3. Component placement Cycle Time
(The Number of Component to Be Placed Per Hour) ...................................................... 13
4.4. Nozzles ................................................................................................................................... 14
4.5. Applicable Component ........................................................................................................... 15
4.6. Component Placement Accuracy ........................................................................................... 18
4.7. Applicable PWBs .................................................................................................................... 19
4.7.1. PWBs transport direction ........................................................................................... 19
4.7.2. PWB sizes and Mass................................................................................................. 19
4.7.3. Unavailable areas for placing components on the board .......................................... 20
4.7.4. Support pin installation disable range ....................................................................... 22
4.7.5. Placement enable range on the top and bottom surfaces of PWB ........................... 24
4.7.6. Function correcting the PWB positions ..................................................................... 25
5. Standard Functions And Optional Functions ................................................................................... 28
5.1. Standard .................................................................................................................................
28
5.1.1. Multi Nozzle Vision Centering (MNVC: Option for KE-3010A).................................. 28
5.1.2. Height Measurement System (HMS) ........................................................................ 30
5.1.3. Vacuum pump ........................................................................................................... 30
5.1.4. Feeder Float Detecting Sensor ................................................................................. 30
5.1.5. Component database ................................................................................................ 30
5.2. Option ..................................................................................................................................... 31
5.2.1. Bad mark reader (Bad Mark Reader/BMR factory-set option) .................................. 31
5.2.2. Change trolley function for Feeders (factory-set option) ........................................... 31
5.2.3. None-stop operation (factory-set option) ................................................................... 31
5.2.4. Component verification
(Component Verification System/CVS factory-set option) .................................... 32
5.2.5. SOT Direction Check Function (Factory-Set Option) ................................................ 32
5.2.6. Simple load control function (Factory-Set Option) .................................................... 33
5.2.7. Rear Side Operation Unit (Factory-Set Option) ........................................................ 33
5.2.8. Feeder position indicator (Feeder Position Indicator/FPI factory-set option) ........... 33
5.2.9. High resolution camera (Factory-Set Option) ........................................................... 34
5.2.10. Applicability to long PWB (factory-set option) ......................................................... 35
5.2.11. Solder recognition lighting (factory-set option) ........................................................ 35
5.2.12. Residual number-of-components control function (option) ..................................... 35
5.2.13. Auto PWB width adjusting function
(Automatic Board Adjustment/AWC factory-set option) ........................................ 35
5.2.14. Coplanarity (Factory-Set Option) ............................................................................ 36
5.2.15. Offset Placement After Solder Screen-printing (Factory-Set Option) ..................... 37
5.2.16. Fluxer (Factory-Set Option) ..................................................................................... 38
5.2.17. Electrical Leakage Breaker (Factory-Set Option) ................................................... 38
5.2.18. Ionizer (Factory-Set Option) .................................................................................... 39
5.2.19. IC Collection Belt (Option) ....................................................................................... 39
5.2.20. Handheld Operating Device (HOD: Factory-set option) ......................................... 39
5.2.21. Tape Cutter Unit (Option for the electric type of bank) ........................................... 39
5.2.22. Automatic Tape Cutter (Option) .............................................................................. 39
5.2.23. Connector Bracket (Option for the Fixed Bank) ...................................................... 39
5.2.24. Flexible Calibration System, The adjustment jig (FCS is an option.) ...................... 39
5.2.25. Placement Monitor (Factory-Set Option)................................................................. 40
5.2.26. Rotary-type Solder Device (Factory-Set Option) .................................................... 43
5.2.27. Multi-code Reader / Bottom view type Multi-code Reader
(Factory-Set Option) .............................................................................................. 44
5.2.28. Software to support production (Option) ................................................................. 44
6. Component supply unit..................................................................................................................... 46
6.1. List of Feeder Bank Specifications ......................................................................................... 46
6.2. Maximum Number of Feeders Available on a Mounter ......................................................... 47
6.3. Tape Feeder ........................................................................................................................... 49
6.3.1. Tape feeder for mechanical bank .............................................................................. 49
6.3.2. Tape feeder for electric bank ..................................................................................... 54
6.3.3. Feeder calibration jig ................................................................................................. 56
6.3.4. Feeder setup stand .................................................................................................... 57
6.3.5. Electric Trolley Power Station ................................................................................... 58
6.4. Stick Feeder ........................................................................................................................... 59
6.5. Stack Stick Feeder (for a mechanical bank) .......................................................................... 61
6.6. Tray Holder ............................................................................................................................. 62
6.7. TR Series ................................................................................................................................ 63
6.7.1. Overview .................................................................................................................... 63
6.7.2. Correspondence table for the TR series ................................................................... 64
6.7.3. Specifications ............................................................................................................ 64
6.7.4. Options ...................................................................................................................... 67
6.8. Multi-die server ....................................................................................................................... 68
6.8.1. Overview .................................................................................................................... 68
6.8.2. Basic Specifications ................................................................................................... 68
6.8.3. Facility Specification .................................................................................................. 69
6.8.4. External dimensions .................................................................................................. 69
6.8.5. Options ...................................................................................................................... 69
7. Control System ................................................................................................................................. 70
7.1. Control .................................................................................................................................... 70
7.1.1. Saving a program ...................................................................................................... 70
7.1.2. Limit of a production program.................................................................................... 70
7.2. Production Mode .................................................................................................................... 70
8. Other Specifications ......................................................................................................................... 71
8.1. Electrical interfaces ................................................................................................................ 71
8.1.1. Kinds and meanings of electrical signals .................................................................. 71
8.2. Specifications for connections between the front and rear devices....................................... 71
8.2.1. Specifications of the connecting cable ...................................................................... 72
8.3. Data interface ......................................................................................................................... 72
8.4. Utility connections................................................................................................................... 72
9. Safety specifications ......................................................................................................................... 73
9.1. Standards specifications ........................................................................................................ 73
9.2. Specifications for the CE Marking (for EN Machine) ............................................................. 73
10. Reliability specifications ................................................................................................................. 74
10.1. Lifetime of devices ................................................................................................................ 74