KE-3010A_SPE_EN.pdf - 第19页

- 14 - 4.4. N ozzle s Va rious t ypes of nozz les hav e been designed to i ncrease t he reliab ility of plac ement of each type of co mponent s as show n in the tab le below . Y ou can select one of the nozz le sets show…

- 13 -

4.3. Component placement Cycle Time

(The Number of Component to Be Placed Per Hour)

① Laser recognition

(Unit: CPH)

KE-3010A / 3010AC *7 KE-3020VA / 3020VRA

Reference rail Front reference Rear reference Front reference Rear reference

PWB size

Component height

M L M L M L M L

6mm 18,500 18,500 17,500 15,500 - - - -

12mm 17,100 17,100 16,500 15,000 17,100 17,100 16,500 15,000

20mm - - - - 15,900 15,900 14,500 14,000

*1： This is the number of components to be placed for one hour when 400 pieces of 0603 and 1005

capacitors are placed onto a 200 mm x 200 mm board at an angle of 0, 90, 180 and 270 degrees

sequentially. (This method conforms to the IPC9850 regulation.)

*2： Electric feeders are used as a component supply device.

*3： KE-3020VA and KE-3020VRA place components in sequence by simultaneous pick-up of the 6 nozzles

of the LNC60 head.

*4： Since the 0402 components require to be placed in the particular sequence, when only the 0402

components are placed the placement cycle time is reduced to approximately half.

*5： For the rear reference, each value indicates the cycle time to be applied when components are placed

from a tape feeder attached on the front side.

*6： The cycle time will take longer by up to 3% when the placement monitor is used. In addition, when the

setting “The system pauses if a component existence error occurs” is enabled, the cycle time will take

longer by up to 30%.

*7： KE-3010AC corresponds only to L board, front reference, component height 6mm specification.

② Image recognition

(Unit: CPH)

Head

KE-3020VA

KE-3020VRA

KE-3010A（MNVC）

LNC60

＋

IC head

LNC60

PWB size

Supply form

M L M L

Feeder simultaneous pickup

9,000

DTS 5,100 5,100 5,100 5,100

MTS(TR5SNX) 5,100 5,100 5,100 5,100

MTC(TR6SNV) 1,200 1,200 1,200 1,200

Head

KE-3020VA

KE-3020VRA

KE-3010A（MNVC）

IC head(1 nozzle)

LNC60 (1 nozzle)

PWB size

Supply form

M L M L

DTS

2,200

2,400

2,200

2,400

2,400 2,400

MTS(TR5SNX)

2,100

2,300

2,100

2,300

2,300 2,300

MTC(TR6SNV) 1,300 1,300 ― ―

*1： This is the number of components to be placed for one hour when 36 pieces of QFP and BGA whose

outer dimension is 10 mm x 10 mm or less are placed onto a 330 mm x 250 mm board at an angle of 0,

90, 180 and 270 degrees sequentially.

：

For a tape feeder, it indicates the placement cycle time to be applicable when lead components whose

outer dimensions are 10 mm x 10 mm or less are placed from a tape feeder attached on the rear side.

*3： Component height is 12 mm for M and L machine and 25mm for XL machine.

*4： The time for ATC replacement, board transport and BOC mark recognition is excluded.

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4.4. Nozzles

Various types of nozzles have been designed to increase the reliability of placement of each

type of components as shown in the table below.

You can select one of the nozzle sets shown in Table 1: as the standard nozzles supplied.

Table 1 Nozzles supplied as the standard devices

Nozzle

Nozzle assembly

Applicable components

(reference) and remarks

NO.

Internal

diameter of a

nozzle

External

diameter of a

nozzle

A B D E F G H

Std.

Nozzle

Select

500

2-φ0.4 1.0 x 0.5 − 6 − − − − −

* See

Note 1

1005, 1608, 2012

*See

Note2

SOT (Molding: 1.6 x 0.8)

501

φ0.25 0.7 x 0.4 − − 6 − − −

0603

502

φ0.4 φ0.7 6 − 6 3 − − 3

1005

503

φ0.6 φ1.0 6 − 3 6 3 6 3

1608, 2012, SOT (Molding:

1.6 x 0.8), SOT (Molding: 2.0

x 1.25)

504

φ1.0 φ1.5 − 4 1 3 6 6 3

2012, 3216, SOT23, SOT

(Molding: 2.0 x 1.25)

505

φ1.7 φ3.5 1 2 − 3 3 1 3

Aluminum electrolytic capacitor

(small), tantalum electrolytic

capacitor, trimmer

506

φ3.2 φ5.0 1 1 − 1 3 1 3

Aluminum electrolytic capacitor

(medium),

SOP (narrow type),

SOJ, Connector

507

φ5.0 φ8.5 1 1 − − 1 1 1

Aluminum electrolytic capacitor

(large),

SOP (wide type),

TSOP, QFP, PLCC, Connector

508C

φ8.0 φ9.5 1 1 1 1 1 1 1

QFP, PLCC, BGA

Total number of nozzles 16 15 17 17 17 16 17 15

* Total number of nozzles that can be installed onto an ATC station: 36 pieces (Standard nozzles

34 pieces and up to large-size standard nozzles 2 pieces)

Note 1 As a Std. Nozzle Select, you can select 15 nozzles among those whose number is from 500 to

508C.

However, you have to select a nozzle to be used for calibration of the machine:

・

For laser calibration (one of the nozzle choose from 500, 502 and 503)

・

For image calibration (508C nozzle)

Note 2 Since a theta error may occur due to the shape of the surface of a 2012R component to be picked

up (such as differences of manufactures and/or resistance values), use a No. 504 nozzle if you

have to place 2012R components in the high density (the gap between the adjacent components:

0.3 mm or less).

Limitation on nozzles to be used

(1) Limitation on nozzles used on the LNC60

The LNC60 head cannot be used together with a large nozzle.

(2) Limitation on nozzles used on the IC head side of KE-3020VA

The IC head of KE-3020VA is intended for components of □ 3mm or more. Accordingly,

the following nozzles cannot be used because their nozzle ends are thin. (The IC head

(FMLA) of KE-3020VRA has no limitation for use (except the 509 nozzle)).

Nozzle No. under limitation for use

Standard nozzle

500, 501, 502, 503

Optional nozzles

Other nozzles than the nozzle attached as standard are optional. In addition to the nozzle

dedicated for 0402 (509 nozzle), nozzles matched to different-shape components are prepared.

For details, please ask JUKI sales or dealer.

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4.5. Applicable Component

(1) Component size and component height

Unit: mm

KE-3010A/3010AC KE-3020VA /3020VRA

MNVC

(option for KE-3010A)

Length x

width,

component

dimensions

Laser recognition

LNC60

*The number of nozzles or

pickup components varies

depending on component

dimensions.

(Note 2) (Note 4) (Note 13)

0.4 x 0.2 to □33.5 or opposite angle length 47 mm -

FMLA

(KE-3020VRA only)

- 1.0×0.5～□33.5 -

Overall vision

recognition

(Note 2) (Note 9)

Standard

camera

(visual field

54 mm)

Reflection -

□3.0～□50.0

(Note 1)

□3.0～□33.5

(Note 1) (Note 14)

Transmission -

□3.0～

□50.0

(Note 1)

□3.0～□6.0

(Note 1)

High-resoluti

on camera

visual field

27 mm)

Reflection -

1.0×0.5～□24.0

(Note 2) (Note 12)

1.0×0.5～□20.0

(Note 2) (Note 12) (Note 15)

Transmission -

□3.0～

□24

(Note 2)

□3.0～□6.0

(Note 2)

Vision sectional

recognition

(Note 2) (Note 6)

(Note 9)

Standard

camera

(visual field

54 mm)

Reflection -

Maximum:

50×150（1 x 3-split）

□

（

2 x 2-split

）

Not applicable

Transmission -

Maximum:

50×120（1 x 3-split）

(Note 1) (Note 7)

Not applicable

High-resoluti

on camera

(visual field

27 mm)

Reflection -

24×72（1 x 3-split）

□48（2 x 2-split）

Not applicable

Component

height

The maximum height

varies depending on

the machine

specifications.

SC（T=6mm）

NC（T=12mm）

HC（T=20mm）

EC（T=25mm）

LNC60

0.08 (for 0402) to T

FMLA

(KE-3020VRA only)

- 0.3～T -

VCS overall recognition

(Note 16)

CDS

0.4～T

(

Note 5

)

0.08～T

FMLA 0.1～T

VCS sectional recognition

(Note 3) (Note 16)

CDS

0.4～T

(Note 5)

Not applicable

FMLA

0.1

～

KE-3010A/3010AC KE-3020VA /3020VRA

MNVC

（option for KE-3010A）

Lead pitch

Laser

recognition

LNC60

0.65 or more

FMLA

（

KE-3020VRA only

）

- 0.65 or more -

VCS recognition

Standard camera

0.38

～

2.54

High accurate camera - 0.20～2.54

Ball pitch

Laser

recognition

LNC60

1.00

～

1.27

FMLA

1.00

～

1.27

VCS recognition

Standard camera - 1.00～3.00

High accurate camera - 0.25～2.00

Ball diameter VCS recognition

Standard camera

φ0.4

～

φ1.0

High accurate camera

φ0.1

～

φ0.63