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P REFACE Edison Printer User Manual (Part Number 1023838) iv Rev. A Copyright © 2017 ITW EAE All rights reserved. No part of the contents of thi s manual may be reproduced, copied or transmitted in any form or by an y me…

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Edison Printer User Manual (Part Number 1023838) PREFACE
Rev. A iii
Copyright © 2017 ITW EAE
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and
retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.
Table of Contents
1. About This Manual ........................................................................................................... 12
1.1. Important User Information ................................................................................... 12
1.1.1. Printer Serial Tag ............................................................................................... 13
1.2. Manufacturer ......................................................................................................... 13
1.3. Organization of this Manual .................................................................................. 14
1.4. Conventions Used in this Manual .......................................................................... 14
1.5. General Warnings and Cautions ............................................................................ 14
1.6. Warranty Terms and Conditions ............................................................................ 15
1.6.1. Warranties .......................................................................................................... 15
1.6.2. Warranty Disclaimer ......................................................................................... 16
1.6.3. Governing Law .................................................................................................. 16
1.7. Specifications ........................................................................................................ 16
1.7.1. Physical Dimensions ......................................................................................... 16
1.7.2. Dimensions and Floor Space Requirements ...................................................... 17
2. Safety ................................................................................................................................ 18
2.1. Safety Information ................................................................................................. 19
2.2. Operator Safety ...................................................................................................... 19
2.2.1. Operator Do’s and Don’ts.................................................................................. 19
2.2.1.1. Do: ................................................................................................................. 20
2.2.1.2. Don’t: ............................................................................................................. 20
2.2.2. Personal Safety Tips .......................................................................................... 21
2.2.3. Hazard and Safety Labels .................................................................................. 22
2.2.3.1. Hazard Classification ..................................................................................... 22
2.2.3.1.1. International Hazard Symbols ....................................................................... 23
2.2.3.2. Common Labels Used ................................................................................... 25
2.2.3.3. Label Placement Overview ............................................................................ 27
2.2.3.3.1. Inside Front Panel Labels .............................................................................. 27
2.2.3.3.2. Wiper Labels ................................................................................................. 29
2.2.3.3.3. Outside Front Panel Labels ........................................................................... 30
2.2.3.3.4. Left and Right Panel Labels .......................................................................... 32
2.2.3.3.5. Back Panel Label ........................................................................................... 33
2.2.3.3.6. Inside Door Label .......................................................................................... 34
2.2.3.3.7. Solvent System Label .................................................................................... 35
2.2.3.3.8. Pneumatics Panel Labels ............................................................................... 36
2.3. Software Safety Systems ....................................................................................... 37
2.4. Lockout .................................................................................................................. 37
2.4.1. Lockout Procedure ............................................................................................. 38
2.5. Doors and Covers .................................................................................................. 39
2.6. Maintenance .......................................................................................................... 39
2.6.1. Printer Relocation .............................................................................................. 40
2.7. Electrical Power ..................................................................................................... 40
2.8. Safety Devices ....................................................................................................... 41
2.8.1. EMO (Emergency Stop Button) ........................................................................ 41
2.8.2. Safety Circuit and Interlocks ............................................................................. 41
2.8.3. Motion Control .................................................................................................. 42
2.8.4. Interlock Bypass and Printer Motion ................................................................. 42
2.9. ............................................................................................................................... 43
3. Installation, Initial Start-Up and Decommissioning ......................................................... 44
PREFACE Edison Printer User Manual (Part Number 1023838)
iv Rev. A
Copyright © 2017 ITW EAE
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and
retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.
3.1. Site Requirements .................................................................................................. 44
3.1.1. Facility Environment ......................................................................................... 44
3.1.2. Service Clearance .............................................................................................. 44
3.1.3. Facility Requirements ........................................................................................ 44
3.1.4. Operational Specifications ................................................................................. 45
3.2. Unpacking Instructions .......................................................................................... 46
3.2.1. Remove crating. ................................................................................................. 46
3.2.2. Remove packing material and shipping boxes .................................................. 47
3.2.3. Lift Edison Printer ............................................................................................. 48
3.2.4. Install Leveling Pads ......................................................................................... 49
3.3. Installation and Setup ............................................................................................ 50
3.3.1. Monitor Installation ........................................................................................... 50
3.3.2. Light Tower Installation .................................................................................... 51
3.3.3. Positioning, Leveling and Alignment ................................................................ 52
3.3.4. Power, Air and Interface Connections ............................................................... 53
3.3.4.1. Electrical Connections ................................................................................... 53
3.3.4.2. Pneumatic Connections ................................................................................. 53
3.3.4.3. Interface Cable Installation ............................................................................ 54
3.4. Remove Transit Material ....................................................................................... 54
3.4.1. Hood Blocks ...................................................................................................... 55
3.4.2. Table Lift Brackets ............................................................................................ 55
3.4.3. Vision XY Bracket ............................................................................................ 55
3.4.4. Wiper Bracket (Front) ....................................................................................... 56
3.4.5. Wiper Bracket (Rear) ........................................................................................ 56
3.4.6. Panel Support Blocks (Front and Rear) ............................................................. 56
3.4.7. Shuttle Brackets ................................................................................................. 57
3.4.8. Stage Brackets ................................................................................................... 57
3.4.9. Cover Interlock Key .......................................................................................... 58
3.5. Initial Power Up .................................................................................................... 58
3.5.1. Emergency Stop and Main Disconnect Switches .............................................. 58
3.5.2. Power Up and Initialization ............................................................................... 59
3.6. Front and Rear Foil Installation ............................................................................. 59
3.7. Decommissioning the System ............................................................................... 60
3.7.1. Equipment Decontamination Guidelines ........................................................... 61
3.7.1.1. Personal Protection ........................................................................................ 61
3.7.1.2. Safety Data Sheets ......................................................................................... 61
3.7.1.3. Harmful Energy ............................................................................................. 61
3.7.1.4. Hazardous Waste Materials ........................................................................... 61
3.7.2. Transit Kit Installation ....................................................................................... 61
3.7.2.1. Panel Support Blocks .................................................................................... 62
3.7.2.2. Table Lift Brackets ........................................................................................ 62
3.7.2.3. Vision Gantry ................................................................................................ 62
3.7.2.4. Shuttle Brackets ............................................................................................. 62
3.7.2.5. Wiper Brackets (front) ................................................................................... 63
3.7.2.6. Wiper Brackets (rear) .................................................................................... 63
3.7.2.7. Stage Brackets ............................................................................................... 63
3.7.3. Secure the Bypass Key ...................................................................................... 63
3.7.4. Network Cable Removal ................................................................................... 63
Edison Printer User Manual (Part Number 1023838) PREFACE
Rev. A v
Copyright © 2017 ITW EAE
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and
retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.
3.7.5. Light Tower Removal ........................................................................................ 63
3.7.6. Air Line Removal .............................................................................................. 63
3.7.7. Secure the Power Cable ..................................................................................... 64
3.7.8. Hood Block Installation ..................................................................................... 64
3.7.9. Pack and Secure the Monitor/ Monitor Arm ..................................................... 64
3.7.10. Crate the Printer ............................................................................................. 64
4. Process Program Creation ................................................................................................ 66
4.1. Access the Process Program Page ......................................................................... 66
4.1.1. Working with the Process Program Window .................................................... 67
4.1.1.1. Scroll ............................................................................................................. 67
4.1.1.2. Using Quick Links ......................................................................................... 67
4.1.1.3. Hover for Information ................................................................................... 67
4.1.1.4. Out of Range Parameters & Error List .......................................................... 68
4.2. Create a New Process Program ............................................................................. 68
4.2.1. Common Program Data ..................................................................................... 69
4.2.2. Worknest Program Data .................................................................................... 71
4.2.3. Tooling Program Data ....................................................................................... 71
4.2.4. Separation Program Data ................................................................................... 72
4.2.5. Dispense Program Data ..................................................................................... 74
4.2.6. Print Head Program Data ................................................................................... 74
4.2.7. Vision Program Data ......................................................................................... 77
4.2.7.1. Teach New Fiducial ....................................................................................... 77
4.2.7.2. Panel IDs ....................................................................................................... 78
4.2.7.3. Basic .............................................................................................................. 78
4.2.7.4. Teach Fiducial Wizard .................................................................................. 78
4.2.7.5. Panel .............................................................................................................. 83
4.2.7.6. Stencil ............................................................................................................ 85
4.2.8. Barcode .............................................................................................................. 90
4.2.9. Print Offsets ....................................................................................................... 91
4.2.10. Conveyor ....................................................................................................... 91
4.2.11. Wiper ............................................................................................................. 92
4.3. Create a New Process Program from an Existing Program ................................... 93
4.4. Choose Existing Fiducial ....................................................................................... 94
5. Printer Operations............................................................................................................. 96
5.1. Operation Overview .............................................................................................. 96
5.2. Printer Controls and Indicators .............................................................................. 96
5.2.1. Operation Uses Intueri Software ....................................................................... 96
5.2.2. Front Panel Controls and Indicators .................................................................. 97
5.2.3. Light Tower Indicators and Configuration ........................................................ 98
5.3. Start-up Operations ................................................................................................ 99
5.3.1. Logging In and Out ........................................................................................... 99
5.3.1.1. Login ............................................................................................................. 99
5.3.1.2. Logout ......................................................................................................... 100
5.3.2. Initializing the Printer ...................................................................................... 100
5.3.2.1. Access the Initialization Process ................................................................. 101
5.3.2.2. After Initialization: Load a Process Program .............................................. 102
5.4. System Security Operations................................................................................. 103
5.4.1. Logged Out Settings ........................................................................................ 103
5.4.2. Add Security Settings ...................................................................................... 103