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P REFACE Edison Printer User Manual (Part Number 1023838) viii Rev. A Copyright © 2017 ITW EAE All rights reserved. No part of the contents of thi s manual may be reproduced, copied or transmitted in any form or by an y …
Edison Printer User Manual (Part Number 1023838) PREFACE
Rev. A vii
Copyright © 2017 ITW EAE
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and
retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.
6.2.4.3. Verify Power On Operator Switch Functionality—Monthly ...................... 139
6.2.5. Verify Cover Interlock Active/Bypass Key Switch Operator Switch
Functionality—Monthly ................................................................................................. 140
6.2.6. Verify Hood Lock Cylinder Functionality—Monthly ..................................... 141
6.2.7. Inspect and Clean the Anti-Static Brushes–Monthly ....................................... 142
6.2.8. Inspect Wiper Paper Shafts–Monthly .............................................................. 143
6.2.9. Inspect the Knurled Shaft–Monthly ................................................................ 144
6.2.10. Inspect Vacuum Hose–Monthly .................................................................. 145
6.2.11. Inspect Trackball Condition–Monthly ......................................................... 146
6.2.12. Inspect and Clean Keyboard–Monthly ........................................................ 147
6.2.13. Inspect Stencil Stager Clamp Plates–Monthly ............................................ 148
6.2.14. Inspect Stencil Alignment Clamp Plates–Monthly...................................... 150
6.2.15. Inspect Paste Height Monitor–Monthly ...................................................... 151
6.2.16. Inspect Quik Release Squeegee Side Plates–Monthly ................................. 152
6.2.17. Inspect and Drain Incoming Air Filter Bowls–Monthly .............................. 153
6.2.18. Inspect Tooling Pins–Daily ......................................................................... 154
6.2.19. Inspect Tooling Bridge Kits–Daily .............................................................. 155
6.2.20. Inspect Locating Pins and Bushings–Daily ................................................. 156
6.2.21. Inspect Stencil Frame Clamps–Monthly ..................................................... 157
6.2.22. Inspect Roller Plates–Monthly .................................................................... 158
6.2.23. Inspect Inlet Filters –Monthly ..................................................................... 159
6.2.24. Inspect EdgeLoc+ System Springs–Monthly .............................................. 160
6.2.25. Inspect Solvent Return Trough–Monthly .................................................... 161
6.2.26. Inspect Vacuum Plenum and Chamber–Monthly ........................................ 162
6.2.27. Inspect, Clean, and Verify Functionality of the Hard Stop–Monthly .......... 163
6.2.28. Inspect Front and Rear Transport Belts–Monthly ....................................... 164
6.2.29. Inspect Squeegee Z Belt and Tensioners–Monthly ..................................... 165
6.2.30. Inspect Squeegee Z Springs–Monthly ......................................................... 166
6.2.31. Inspect Vision X Motor Drive Belt–Monthly .............................................. 167
6.2.32. Inspect Hood To Hoop Roll Ground Strap–180 Days ................................. 168
6.2.33. Clean Work Table–Daily ............................................................................. 168
6.2.34. Clean Stencil Shelves—Daily ..................................................................... 169
6.2.35. Clean Solvent Pan–As Necessary ................................................................ 170
6.2.35.1. Solvent Pan Cleaning (Machine Power Off) ............................................... 171
6.2.35.2. Solvent Pan Cleaning (Machine Power On) ................................................ 172
Figures
Figure 1. Printer Serial Tag. Removal of printer serial tag voids system warranty. ...................... 13
Figure 2. Edison Printer Front and Back Views. ........................................................................... 17
Figure 3. Example Hazard Warnings. ........................................................................................... 23
Figure 4. Inside Front Label Placement. ....................................................................................... 28
Figure 5. Wiper Label Placement. ................................................................................................. 29
Figure 6. Outside Front Label Placement. ..................................................................................... 31
Figure 7. Left and Right Side Label Placement............................................................................. 32
Figure 8. Back Panel Label Placement. ......................................................................................... 33
Figure 9. Inside Door Label Placement. ........................................................................................ 34
Figure 10. Solvent System Label Placement. ................................................................................ 35
Figure 11. Pneumatic Panel Label Placement. .............................................................................. 36
PREFACE Edison Printer User Manual (Part Number 1023838)
viii Rev. A
Copyright © 2017 ITW EAE
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and
retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.
Figure 12. Set main circuit breaker to OFF before lockout procedure. ......................................... 38
Figure 13. Example Lockout Tagout. ............................................................................................ 38
Figure 14. Lift at designated lift points. ........................................................................................ 40
Figure 15. EMO (Emergency Stop Button). .................................................................................. 41
Figure 16. Motion Control Screen. ................................................................................................ 42
Figure 17. Key position: vertical vs. horizontal. ........................................................................... 43
Figure 18. Remove crating. ........................................................................................................... 47
Figure 19. Expose and remove printer from packing materials. .................................................... 47
Figure 20. Locate and move shipping boxes from work area........................................................ 47
Figure 21. Remove crating bottom, isolators and supports. .......................................................... 48
Figure 22. Lift printer to remove skid and isolators. ..................................................................... 49
Figure 23. Install leveling pads in isolator pad holes. ................................................................... 49
Figure 24. Install leveling pads so washer is above upper hex nut and rests against printer base. 50
Figure 25. Align mounting holes and secure monitor to bracket. ................................................. 50
Figure 26. Light tower installation. ............................................................................................... 51
Figure 27. Connecting facility air. ................................................................................................. 53
Figure 28. Upstream and Downstream SMEMA connectors ........................................................ 54
Figure 29. Remove Before Operation Tags. .................................................................................. 54
Figure 30. Remove Table Lift Brackets. ....................................................................................... 55
Figure 31. Remove Vision XY Bracket. ....................................................................................... 55
Figure 32. Remove two front wiper shipping brackets. ................................................................ 56
Figure 33. Remove rear wiper shipping bracket. ........................................................................... 56
Figure 34. Remove panel support blocks--front & rear. ................................................................ 56
Figure 35. Remove two shuttle brackets. ...................................................................................... 57
Figure 36. Remove two stage brackets. ......................................................................................... 57
Figure 37. Remove Cover Interlock Key. ..................................................................................... 58
Figure 38. Main Disconnect. ......................................................................................................... 59
Figure 39. Log on using the Intueri Login screen. ........................................................................ 59
Figure 40. Access the Process Program Screen. ............................................................................ 66
Figure 41. Process Program Windows and Quick Links. .............................................................. 67
Figure 42. Out of range Parameters and Error List. X and Y both identified as out of range. ...... 68
Figure 43. Create a New Process Program. ................................................................................... 69
Figure 44. Process Program Page--Common Section. .................................................................. 70
Figure 45. Process Program Page--Worknest Section. .................................................................. 71
Figure 46. Process Program Page--Tooling Section. ..................................................................... 72
Figure 47. Separation Program Data. ............................................................................................ 73
Figure 48. Dispense Program Data. ............................................................................................... 74
Figure 49. Process Program Data Screen 1. .................................................................................. 75
Figure 50. Process Program Data Screen 2 ................................................................................... 76
Figure 51. The Edison Printer uses a camera and panel-mounted fiducials for precise alignment
between panel and stencil. ............................................................................................................. 77
Figure 52. Teaching a New Fiducial. ............................................................................................ 77
Figure 53. Vision Program Data. ................................................................................................... 78
Figure 54. The Teach Fiducial Wizard walks through the panel alignment and identification
steps. .............................................................................................................................................. 79
Figure 55. Teach Fiducial Wizard: Load Stencil. .......................................................................... 80
Figure 56. Teach Fiducial Wizard: Load Panel. ................................................................... 80
Figure 57. Teach Fiducial Wizard: Teach New Panel. ........................................................ 81
Edison Printer User Manual (Part Number 1023838) PREFACE
Rev. A ix
Copyright © 2017 ITW EAE
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and
retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.
Figure 58. Position crosshairs on panel fiducial. ........................................................................... 82
Figure 59. Teach Fiducial Wizard: Test Panel. ............................................................................. 83
Figure 60. Teach Fiducial Wizard: Adjust Brightness, Exposure, and Contrast ........................... 84
Figure 61, Teach Fiducial Wizard: Find and Align Panel. ............................................................ 85
Figure 62. Teach Fiducial Wizard: Teach New Stencil. ................................................................ 86
Figure 63. Teach Fiducial Wizard: Position fiducial on stencil .................................................... 87
Figure 64. Teach Fiducial Wizard: Test Stencil (with noise and smoothness 70). ....................... 87
Figure 65. Teach Fiducial Wizard: Test Stencil (with Low detail and smoothness 100 show how
to get the higher fiducial score). .................................................................................................... 88
Figure 66. Teach Fiducial Wizard: Find and Align Stencil. .......................................................... 89
Figure 67. Teach More Fiducials. .................................................................................................. 89
Figure 68. Barcode Configuration. ................................................................................................ 90
Figure 69. Process Program: Print Offsets. ................................................................................... 91
Figure 70. Process Program: Conveyor ......................................................................................... 91
Figure 71. Process Program: Wiper Configuration. ...................................................................... 92
Figure 72. Create a New from Existing Program. ......................................................................... 93
Figure 73. Pick existing process program to create from. ............................................................. 93
Figure 74. Add instructions and comments as necessary. ............................................................. 94
Figure 75. Fiducials: Choose Existing or Teach New ................................................................... 95
Figure 76, Choose existing fiducial. .............................................................................................. 95
Figure 77. Edison Printer Front Panel Controls. ........................................................................... 97
Figure 78. Light Tower.................................................................................................................. 98
Figure 79. Light Tower Configuration Options use pull-down menus. ........................................ 99
Figure 80. Login Screen. ............................................................................................................... 99
Figure 81. Logout Screen. ........................................................................................................... 100
Figure 82. Gain access to the Initialization Process. ................................................................... 101
Figure 83. Select Process Program. ............................................................................................. 102
Figure 84. Create New User. ....................................................................................................... 103
Figure 85. New User Settings. ..................................................................................................... 103
Figure 86. New User Settings. ..................................................................................................... 103
Figure 87. Setting Privileges ....................................................................................................... 104
Figure 88. Set Group Privileges. ................................................................................................. 105
Figure 89. Create a New Group. .................................................................................................. 105
Figure 90. Elevate Privileges Dialogue Screens. ......................................................................... 106
Figure 91. New Group Screen. ................................................................................................... 107
Figure 92. Identify New Group. .................................................................................................. 107
Figure 93. New User Screen. ....................................................................................................... 108
Figure 94. Identify New User. ..................................................................................................... 108
Figure 95. Select a Process Program to Load. ............................................................................. 109
Figure 96. Setup Screen. .............................................................................................................. 110
Figure 97. Unload Stencil screen and steps. ................................................................................ 110
Figure 98. Open quick-release and remove front blades. Note that hands should be gloved. ..... 111
Figure 99. Remove tooling screen. .............................................................................................. 112
Figure 100. Load tooling screen. ................................................................................................. 113
Figure 101. Load stencil screen. .................................................................................................. 113
Figure 102. Rear blade placement. .............................................................................................. 114
Figure 103. Position and insert front blades, then close quick-release. ....................................... 114
Figure 104. Set Blade Height screen. .......................................................................................... 115
Figure 105. Select Add Material prompt to begin the Add Material wizard. ........................... 115