EdisonStandardOwnersManual-RevA-20170818B.pdf - 第5页

Edison Printer User Manual (Part Number 1023838) P REFACE Rev. A v Copyright © 2017 ITW EAE All rights reserved. No part of the contents of this manual may be reproduced, copi ed or transmi tted in any form or by any mea…

100%1 / 172
PREFACE Edison Printer User Manual (Part Number 1023838)
iv Rev. A
Copyright © 2017 ITW EAE
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and
retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.
3.1. Site Requirements .................................................................................................. 44
3.1.1. Facility Environment ......................................................................................... 44
3.1.2. Service Clearance .............................................................................................. 44
3.1.3. Facility Requirements ........................................................................................ 44
3.1.4. Operational Specifications ................................................................................. 45
3.2. Unpacking Instructions .......................................................................................... 46
3.2.1. Remove crating. ................................................................................................. 46
3.2.2. Remove packing material and shipping boxes .................................................. 47
3.2.3. Lift Edison Printer ............................................................................................. 48
3.2.4. Install Leveling Pads ......................................................................................... 49
3.3. Installation and Setup ............................................................................................ 50
3.3.1. Monitor Installation ........................................................................................... 50
3.3.2. Light Tower Installation .................................................................................... 51
3.3.3. Positioning, Leveling and Alignment ................................................................ 52
3.3.4. Power, Air and Interface Connections ............................................................... 53
3.3.4.1. Electrical Connections ................................................................................... 53
3.3.4.2. Pneumatic Connections ................................................................................. 53
3.3.4.3. Interface Cable Installation ............................................................................ 54
3.4. Remove Transit Material ....................................................................................... 54
3.4.1. Hood Blocks ...................................................................................................... 55
3.4.2. Table Lift Brackets ............................................................................................ 55
3.4.3. Vision XY Bracket ............................................................................................ 55
3.4.4. Wiper Bracket (Front) ....................................................................................... 56
3.4.5. Wiper Bracket (Rear) ........................................................................................ 56
3.4.6. Panel Support Blocks (Front and Rear) ............................................................. 56
3.4.7. Shuttle Brackets ................................................................................................. 57
3.4.8. Stage Brackets ................................................................................................... 57
3.4.9. Cover Interlock Key .......................................................................................... 58
3.5. Initial Power Up .................................................................................................... 58
3.5.1. Emergency Stop and Main Disconnect Switches .............................................. 58
3.5.2. Power Up and Initialization ............................................................................... 59
3.6. Front and Rear Foil Installation ............................................................................. 59
3.7. Decommissioning the System ............................................................................... 60
3.7.1. Equipment Decontamination Guidelines ........................................................... 61
3.7.1.1. Personal Protection ........................................................................................ 61
3.7.1.2. Safety Data Sheets ......................................................................................... 61
3.7.1.3. Harmful Energy ............................................................................................. 61
3.7.1.4. Hazardous Waste Materials ........................................................................... 61
3.7.2. Transit Kit Installation ....................................................................................... 61
3.7.2.1. Panel Support Blocks .................................................................................... 62
3.7.2.2. Table Lift Brackets ........................................................................................ 62
3.7.2.3. Vision Gantry ................................................................................................ 62
3.7.2.4. Shuttle Brackets ............................................................................................. 62
3.7.2.5. Wiper Brackets (front) ................................................................................... 63
3.7.2.6. Wiper Brackets (rear) .................................................................................... 63
3.7.2.7. Stage Brackets ............................................................................................... 63
3.7.3. Secure the Bypass Key ...................................................................................... 63
3.7.4. Network Cable Removal ................................................................................... 63
Edison Printer User Manual (Part Number 1023838) PREFACE
Rev. A v
Copyright © 2017 ITW EAE
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and
retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.
3.7.5. Light Tower Removal ........................................................................................ 63
3.7.6. Air Line Removal .............................................................................................. 63
3.7.7. Secure the Power Cable ..................................................................................... 64
3.7.8. Hood Block Installation ..................................................................................... 64
3.7.9. Pack and Secure the Monitor/ Monitor Arm ..................................................... 64
3.7.10. Crate the Printer ............................................................................................. 64
4. Process Program Creation ................................................................................................ 66
4.1. Access the Process Program Page ......................................................................... 66
4.1.1. Working with the Process Program Window .................................................... 67
4.1.1.1. Scroll ............................................................................................................. 67
4.1.1.2. Using Quick Links ......................................................................................... 67
4.1.1.3. Hover for Information ................................................................................... 67
4.1.1.4. Out of Range Parameters & Error List .......................................................... 68
4.2. Create a New Process Program ............................................................................. 68
4.2.1. Common Program Data ..................................................................................... 69
4.2.2. Worknest Program Data .................................................................................... 71
4.2.3. Tooling Program Data ....................................................................................... 71
4.2.4. Separation Program Data ................................................................................... 72
4.2.5. Dispense Program Data ..................................................................................... 74
4.2.6. Print Head Program Data ................................................................................... 74
4.2.7. Vision Program Data ......................................................................................... 77
4.2.7.1. Teach New Fiducial ....................................................................................... 77
4.2.7.2. Panel IDs ....................................................................................................... 78
4.2.7.3. Basic .............................................................................................................. 78
4.2.7.4. Teach Fiducial Wizard .................................................................................. 78
4.2.7.5. Panel .............................................................................................................. 83
4.2.7.6. Stencil ............................................................................................................ 85
4.2.8. Barcode .............................................................................................................. 90
4.2.9. Print Offsets ....................................................................................................... 91
4.2.10. Conveyor ....................................................................................................... 91
4.2.11. Wiper ............................................................................................................. 92
4.3. Create a New Process Program from an Existing Program ................................... 93
4.4. Choose Existing Fiducial ....................................................................................... 94
5. Printer Operations............................................................................................................. 96
5.1. Operation Overview .............................................................................................. 96
5.2. Printer Controls and Indicators .............................................................................. 96
5.2.1. Operation Uses Intueri Software ....................................................................... 96
5.2.2. Front Panel Controls and Indicators .................................................................. 97
5.2.3. Light Tower Indicators and Configuration ........................................................ 98
5.3. Start-up Operations ................................................................................................ 99
5.3.1. Logging In and Out ........................................................................................... 99
5.3.1.1. Login ............................................................................................................. 99
5.3.1.2. Logout ......................................................................................................... 100
5.3.2. Initializing the Printer ...................................................................................... 100
5.3.2.1. Access the Initialization Process ................................................................. 101
5.3.2.2. After Initialization: Load a Process Program .............................................. 102
5.4. System Security Operations................................................................................. 103
5.4.1. Logged Out Settings ........................................................................................ 103
5.4.2. Add Security Settings ...................................................................................... 103
PREFACE Edison Printer User Manual (Part Number 1023838)
vi Rev. A
Copyright © 2017 ITW EAE
All rights reserved. No part of the contents of this manual may be reproduced, copied or transmitted in any form or by any
means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and
retrieval systems without the written permission of ITW EAE, unless for purchaser's personal use.
5.4.2.1. Create a New User ....................................................................................... 103
5.4.2.2. Create a New Group .................................................................................... 104
5.4.2.3. Elevate Privileges ........................................................................................ 105
5.4.3. Add a New Group ............................................................................................ 107
5.4.4. Add a New User .............................................................................................. 108
5.5. Preparing for Production ..................................................................................... 109
5.5.1. Load a Process Program .................................................................................. 109
5.5.2. Changeover Wizard Example .......................................................................... 109
5.5.2.1. Setup ............................................................................................................ 109
5.5.2.2. Unload Stencil ............................................................................................. 110
5.5.2.2.1. Remove Blades ............................................................................................ 111
5.5.2.3. Remove Tooling .......................................................................................... 112
5.5.2.4. Load Tooling ............................................................................................... 113
5.5.2.5. Load Stencil ................................................................................................. 113
5.5.2.5.1. Attach Blades .............................................................................................. 113
5.5.2.5.2. Set Blade Height .......................................................................................... 115
5.5.2.5.3. Add Material ................................................................................................ 115
5.5.2.5.4. Ready to Print .............................................................................................. 117
5.6. Production ........................................................................................................... 117
5.6.1. Printing ............................................................................................................ 117
5.6.1.1. Initiate Printing ............................................................................................ 117
5.6.1.2. Set a Print Limit ........................................................................................... 117
5.6.1.3. Start Production ........................................................................................... 118
5.6.1.4. Edit Process Program While in Production Mode ....................................... 118
5.6.2. Initiating a Manual Wipe Cycle ....................................................................... 118
5.6.3. Viewing and Processing Alerts........................................................................ 120
5.7. Wiper Paper Change Procedure ........................................................................... 120
5.7.1. Navigate to the Change Paper Wizard ............................................................. 121
5.7.2. Remove Take-Up Shaft ................................................................................... 122
5.7.3. Remove Roller Shaft ....................................................................................... 123
5.7.4. Remove Empty Payout Roll ............................................................................ 125
5.7.5. Install Fresh Roll of Wiper Paper .................................................................... 125
5.7.6. Install Payout Shaft .......................................................................................... 126
5.7.7. Spool Out Wiper Paper .................................................................................... 126
5.7.8. Final Steps ....................................................................................................... 128
5.8. Replenish the Stencil Cleaner .............................................................................. 129
5.8.1. Adding Solvent ................................................................................................ 129
6. Maintenance ................................................................................................................... 131
6.1. Preventive Maintenance Guidelines and Timing ................................................. 131
6.2. Preventive Maintenance Procedures .................................................................... 134
6.2.1. Paste Dispenser Preventive Maintenance ........................................................ 134
6.2.1.1. Inspect Paste Dispenser Cartridge Latch—Maintain Monthly .................... 134
6.2.1.2. Inspect Paste Dispenser Empty Sensor–Monthly ........................................ 135
6.2.2. Inspect Hood Gas Springs—Daily .................................................................. 136
6.2.3. Light Tower Lights and Audible Alarm—Monthly ........................................ 137
6.2.4. Verify Switch Functionality ............................................................................ 138
6.2.4.1. Verify E-Stop (EMO) Operator Switch Functionality—Monthly ............... 138
6.2.4.2. Verify Motion Power Off Operator Switch Functionality—Monthly ......... 139