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Index of figures User Manual S-23 H M 05/99 Issue 16 Fig. 9.1 - 1 Content s of the hel p system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342 Fig. 9.1 - 2 Exampl e: Topic…
User Manual S-23 HM Index of figures
05/99 Issue
15
Fig. 6.6 - 12 Select package form menu, Load GF data package. . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
Fig. 6.6 - 13 Select package form menu, Save GF data option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Fig. 6.6 - 14 Test component menu, options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Fig. 6.6 - 15 Test component menu, Pick up component option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Fig. 6.6 - 16 Test component menu, Display component option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
Fig. 6.6 - 17 Test component menu, Display component video image . . . . . . . . . . . . . . . . . . . . . . . . 244
Fig. 6.6 - 18 Test component menu, Test component option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Fig. 6.6 - 19 Test component menu, Test component video image. . . . . . . . . . . . . . . . . . . . . . . . . . . 246
Fig. 6.6 - 20 Test component menu, Measure component option. . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
Fig. 6.6 - 21 Test component menu, Measure component video image . . . . . . . . . . . . . . . . . . . . . . . 248
Fig. 6.6 - 22 Test component menu, Store image option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Fig. 6.6 - 23 Test component menu, Evaluat. time option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Fig. 6.6 - 24 Test component menu, Evaluat. time video image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
Fig. 6.6 - 25 Test component menu, options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Fig. 6.6 - 26 Test component menu, Illumination video image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Fig. 6.6 - 27 Test component menu, Package dimension video image. . . . . . . . . . . . . . . . . . . . . . . . 263
Fig. 6.6 - 28 Test component menu, Pin dimension option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Fig. 6.6 - 29 Test component menu, Ball image video image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Fig. 6.6 - 30 Test component menu, Select contrast sensitivity option box. . . . . . . . . . . . . . . . . . . . . 266
Fig. 6.6 - 31 Setting the contrast sensitivity to suppress defective structures. . . . . . . . . . . . . . . . . . . 268
Fig. 6.6 - 32 Setting the contrast sensitivity to intensify the contrast for low-contrast components. . . 269
Fig. 6.6 - 33 Setting the contrast sensitivity to suppress defective structures and
to intensify the contrast at the same time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
Fig. 6.6 - 34 Test component menu, Meas. mode option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Fig. 6.6 - 35 Measuring mode option, Size measuring mode menu . . . . . . . . . . . . . . . . . . . . . . . . . . 275
Fig. 6.6 - 36 Measuring mode option, Integration settings of Size measuring mode menu. . . . . . . . . 276
Fig. 6.6 - 37 Measuring mode option, Row measuring mode menu . . . . . . . . . . . . . . . . . . . . . . . . . . 278
Fig. 6.6 - 38 Measuring mode option, Row measuring mode integration settings menu. . . . . . . . . . . 279
Fig. 6.6 - 39 Measuring mode option, Corner measuring mode menu . . . . . . . . . . . . . . . . . . . . . . . . 280
Fig. 6.6 - 40 Measuring mode option, Lead measuring mode menu. . . . . . . . . . . . . . . . . . . . . . . . . . 282
Fig. 6.6 - 41 Measuring mode option, Grid measuring mode menu . . . . . . . . . . . . . . . . . . . . . . . . . . 283
Fig. 6.6 - 42 ’Measuring mode’ option, ’Ball meas. mode’ menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
Fig. 6.7 - 1 Transfer of package form data without package form manipulation . . . . . . . . . . . . . . . . 286
Fig. 6.7 - 2 Transfer of package form data with package form manipulation. . . . . . . . . . . . . . . . . . . 287
Fig. 6.7 - 3 Flow chart ’Programming and testing a package form (GF), part - line computer. . . . . . 289
Fig. 6.7 - 4 Flow chart: ’Programming and testing a package form (GF)’, part 2 - station computer. 290
Fig. 6.7 - 5 Order in which package forms are programmed at the station . . . . . . . . . . . . . . . . . . . . 293
Fig. 6.7 - 6 Typical measuring modes with standard components. . . . . . . . . . . . . . . . . . . . . . . . . . . 295
Fig. 6.7 - 7 Illumination parameters for standard components at the 12x revolver head camera . . . 298
Fig. 6.7 - 8 Illumination parameters for other components at the 12x revolver head camera . . . . . . 299
Fig. 7.1 - 1 Main view after loading the station computer software . . . . . . . . . . . . . . . . . . . . . . . . . . 307
Fig. 7.1 - 2 "Switching on the SIPLACE line“ flow chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
Fig. 7.3 - 1 Example of a nozzle box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
Fig. 7.5 - 1 Placing the tape in the springs of the 8 mm S feeder module. . . . . . . . . . . . . . . . . . . . . 315
Fig. 7.5 - 2 Dividing plates in the tape container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
Fig. 7.6 - 1 Emptying the tape waste container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
Fig. 7.8 - 1 Safety instructions for the mobile component table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
Fig. 7.8 - 2 Undocking the mobile component. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
Fig. 7.9 - 1 Position of the component and its pick-up angle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
Fig. 8.2 - 1 Main view with error message. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
Fig. 8.2 - 2 Example: Error type "transport error" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
Fig. 8.2 - 3 Example: Error information on the current error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
Fig. 8.2 - 4 Example: Additional information on the current error . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
Index of figures User Manual S-23 HM
05/99 Issue
16
Fig. 9.1 - 1 Contents of the help system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
Fig. 9.1 - 2 Example: Topic area "Help About Help" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
Fig. 9.1 - 3 Example: Help on the current view "Empty Tracks" . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
Fig. 9.1 - 4 Example: Help on the topic "Refilling Empty Tracks - Manually". . . . . . . . . . . . . . . . . . . 345
Fig. 9.1 - 5 Information on the station computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347
Fig. 9.1 - 6 Example: Help on the "Display errors" icon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348
Fig. 9.1 - 7 "Help Topics" window (Index) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
Fig. 9.1 - 8 "Help Topics" window (Find) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
Fig. 10.2 - 1 8 mm S II module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354
Fig. 10.2 - 2 12/16 mm S module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
Fig. 10.2 - 3 24/32 mm S module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
Fig. 10.2 - 4 Linear vibratory feeder, type 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
Fig. 10.2 - 5 Bulk case feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
Fig. 10.3 - 1 Inserting 30 or 45 mm wide feeder modules on the component table. . . . . . . . . . . . . . . 360
Fig. 10.4 - 1 Component table and tape container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
Fig. 10.5 - 1 Used tape cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
Fig. 10.5 - 2 Inserting the tape into the tape cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
Fig. 10.5 - 3 Used tape container in the component changeover table, withdrawable . . . . . . . . . . . . 364
Fig. 10.6 - 1 Safety instructions for the mobile component table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
Fig. 10.6 - 2 Undocking the mobile component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366
Fig. 11.1 - 1 Nozzle changer overview - revolver head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370
Fig. 11.1 - 2 Magazine and nozzle garages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
Fig. 11.1 - 3 Nozzle changer - position detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374
Fig. 11.2 - 1 Component barcode reader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
Fig. 11.2 - 2 Set-up check with barcode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377
Fig. 11.3 - 1 Structure of the dual conveyor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379
Fig. 11.4 - 1 Feeder position recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383
Fig. 11.5 - 1 Machine option: PCB data transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384
Fig. 12.1 - 1 Connection of ISDN router to the local SIPLACE-LAN . . . . . . . . . . . . . . . . . . . . . . . . . . 390
Fig. 12.1 - 2 Connection to the customer’s site LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391
Fig. 12.2 - 1 Overall structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392
Fig. 12.2 - 2 "GEM-Defaults" window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395
Fig. 12.2 - 3 "GEM/SECS parameters" window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
Fig. 12.2 - 4 "State" view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
Fig. 12.2 - 5 "Placement program" view" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404
Fig. 12.2 - 6 "Messages" view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405
User Manual S-23 HM 1 Introduction
Software Version SR.405.xx 05/99 Issue 1.1 General
17
1 Introduction
1.1 General
This User Manual contains instructions on how to 1
–operate,
–set up,
– maintain and service your automatic placement system.
The header of each chapter contains the 1
– release and
– software version
to which this manual applies. 1
1
If you have any further questions concerning this manual or if you would like additional information
on a particular topic, please get in touch with your local Siemens dealer or contact us directly at:1
Siemens AG
PL EA 1 V MC
Rupert-Mayer-Str. 44
D-81359 Munich 1
1.2 Structure of the User Manual
This User Manual is made up of the following chapters: 1
Introduction 1
The introduction contains an overview of the structure of this User Manual and the technical data
for the automatic placement system. It also contains notes on setting up the placement system,
an overview of the different modules and a description the functions of individual modules. 1
Operational safety 1
This chapter covers all safety-related matters. It includes, for example, conventions for the use of
safety instructions in this manual and rules to ensure safe operation of the placement system. The
safety equipment and safety circuits are described in detail. The chapter also contains important