00195094-0202-MM-D3_EN.pdf - 第13页
SIPLACE D3 3 Important points to note when carrying out main tenance work 08/2008 US Edition 13 3 Import ant point s to note when carry - ing out maintenance work The maintenance interva ls given for inspecting and r epl…
2 Everything you will need for maintenance SIPLACE D3
08/2008 US Edition
12
2.4 Spare parts
: Have the following spare parts to hand before you start the maintenance:
Spare parts Item number
Distributor 00319827S02
O-ring, turning station 00320043S01
Star brake for star, complete 03001653S01
Vacuum generator, complete 03003236S01
Cooling air hose 03012467-01
Gas spring 560N (for hood over 2 gantries) 03036763-01
Gas spring 510 N (for hood over 1 gantry) 03039170-01
Suction plate 00354244S01
Set of valve plungers (6 x) 12-segment head: 00351498-03
6-segment head: 00351500-03
Set of cleaned ceramic nozzles or new plastic nozzles
Z axis toothed belt 00334936S01
Distributor 00319827S02
Toothed belt, turning station 00320041S01
O-ring for distributor 8*1 NBR 70 B 00201179S01
O-ring Venturi nozzle
O-ring 10*1.5 NBR 70 B
O-ring 14*1.5 NBR 70 B
O-ring 8*1 Viton 75
O-ring 10*1 Viton 75
00320047S01
00320048S01
00350661S01
00350662S01
Vacuum generator, complete 03003236S01
Vacuum nozzle, diam. 1.5
Vacuum nozzle, diam.1.0
00319420S03
00319423S02
Silencer 03005121S01
Filter element 40 µm
03003717-01
Spare parts Item number
SIPLACE D3 3 Important points to note when carrying out maintenance work
08/2008 US Edition
13
3 Important points to note when carry-
ing out maintenance work
The maintenance intervals given for inspecting and replacing the filter elements only apply to the
specified compressed air quality (compressed air specification). If other qualities are used, the
maintenance intervals should be shortened accordingly. 3
CAUTION
NEVER use compressed air to clean inside the placement machine’s modules. 3
Enter the completed maintenance work in the maintenance schedule. We recommend that you
carry out the jobs in the order given in the maintenance schedule. 3
4 Maintenance schedule SIPLACE D3
08/2008 US Edition
14
4 Maintenance schedule
Our maintenance intervals are based on the following machine utilization: 4
eight hours per shift, three shifts per day, five days per week, four weeks per month. 4
The intervals must be matched to the shift models, and the environmental and production condi-
tions. Environmental factors can result in cutting sh
ort
or extending the intervals (clean room, mill-
ing residues on the PCBs, paper dust from the t
ape material, etc.). 4
The "daily maintenance" or "maintenance after every shif
t" are cleaning jobs and are thus part of
the machine operation. They must be carried out as required,
e.g. the waste container will have to be emptied se
veral times a day, depending on the amount of
waste generated.
4
Interval Location Equipment / spare parts Done
(date)
Day Empty reject bin, vacuum around machine Collecting container, vacuum
cleaner
Vacuum nozzle changer Vacuum cleaner
Vacuum the feeder module
s /
component trolleys Vacuum cleaner
Empty the waste tape container Waste bin
Week Vacuum PCB conveyor (belts, light barriers and
lif
ting
table)
Vacuum cleaner
Empty the component drawer of the 2x8 mm S
feeder
module and the flap of the 3x8 mm S feeder
module (if present)
Brush, vacuum cleaner
Turn component rotary disk on the X feeder to
emp
ty (if present)
Brush, vacuum cleaner
Month C&P 6/12
Replace the sleeves and valve plungers /
clean the valve casings and the segments
Laboratory gloves, cottonwool
buds, le
ns cloth, set of cleaned
sleeves, cleaned and very lightly
greased valve plungers
Basic machine
Clean the linear guides for the X and Y axes SIPLACE cleaning tissue
Clean the X/Y scales (as required)
Ethyl alcohol, lint-free cloths