00195094-0202-MM-D3_EN.pdf - 第14页
4 Maintenance schedule SIPLACE D3 08/2008 US Edition 14 4 Maintenance schedule Our maintenance intervals are based on the following machine utiliz ation: 4 eight hours per shift, three shif ts per day , five days per wee…
SIPLACE D3 3 Important points to note when carrying out maintenance work
08/2008 US Edition
13
3 Important points to note when carry-
ing out maintenance work
The maintenance intervals given for inspecting and replacing the filter elements only apply to the
specified compressed air quality (compressed air specification). If other qualities are used, the
maintenance intervals should be shortened accordingly. 3
CAUTION
NEVER use compressed air to clean inside the placement machine’s modules. 3
Enter the completed maintenance work in the maintenance schedule. We recommend that you
carry out the jobs in the order given in the maintenance schedule. 3
4 Maintenance schedule SIPLACE D3
08/2008 US Edition
14
4 Maintenance schedule
Our maintenance intervals are based on the following machine utilization: 4
eight hours per shift, three shifts per day, five days per week, four weeks per month. 4
The intervals must be matched to the shift models, and the environmental and production condi-
tions. Environmental factors can result in cutting sh
ort
or extending the intervals (clean room, mill-
ing residues on the PCBs, paper dust from the t
ape material, etc.). 4
The "daily maintenance" or "maintenance after every shif
t" are cleaning jobs and are thus part of
the machine operation. They must be carried out as required,
e.g. the waste container will have to be emptied se
veral times a day, depending on the amount of
waste generated.
4
Interval Location Equipment / spare parts Done
(date)
Day Empty reject bin, vacuum around machine Collecting container, vacuum
cleaner
Vacuum nozzle changer Vacuum cleaner
Vacuum the feeder module
s /
component trolleys Vacuum cleaner
Empty the waste tape container Waste bin
Week Vacuum PCB conveyor (belts, light barriers and
lif
ting
table)
Vacuum cleaner
Empty the component drawer of the 2x8 mm S
feeder
module and the flap of the 3x8 mm S feeder
module (if present)
Brush, vacuum cleaner
Turn component rotary disk on the X feeder to
emp
ty (if present)
Brush, vacuum cleaner
Month C&P 6/12
Replace the sleeves and valve plungers /
clean the valve casings and the segments
Laboratory gloves, cottonwool
buds, le
ns cloth, set of cleaned
sleeves, cleaned and very lightly
greased valve plungers
Basic machine
Clean the linear guides for the X and Y axes SIPLACE cleaning tissue
Clean the X/Y scales (as required)
Ethyl alcohol, lint-free cloths
SIPLACE D3 4 Maintenance schedule
08/2008 US Edition
15
Month Clean the glass disk of the IC camera Lens cloth
Clean the glass disk of the FC camera Lens cloth
Clean the coplanarity module (if present) Lens cloth
2 months Inspect or replace the pneumatic unit Drip tray, replace compressed air
filter
, if
required
Check / replace the intake filt
er
for cooling the Y
motor, if required
New intake filter, if required
Inspect or replace the silencer New silencer, if required
Clean TwinHead sleeve and nozzle seating Teflon spray, lint-free cloth
Maintain the component feeder table (S feeder
mod
ule
s)
Vacuum cleaner, whetstone,
scissors, lint-free cloths, WD40
Grease the plunger pins of the component trolley
do
cking
unit and of the ODU connector (S feeder
modules)
Brush,
UNISILKON L250L
Vacuum the felt filter for the axis
unit / control unit,
replace, if required
Vacuum cleaner,
new felt filter, if required
Check the filter element 40 µm New filter element, if required
4 months C&P 6 / 12 placement head
Z axis
Remove dirt from the toothed belt Brush
Clean the rollers, toothed wheels and toothed belt Lint-free cloths
Check the toothed belt for wear
Grease the toothed belt Short-bristled brush, ISOFLEX
T
O
PAS NCA 52
Check the Z axis guide
Check the jaws and the ball race for damage
Oil the Z axis ball race Oil dispenser with Structovis GHD
Star / distributor plate
Wipe the star and the distributor plate Lint-free cloths
Interval Location Equipment / spare parts Done
(date)