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FK-9F98- 29 XP Series Training Text for Service Engineers Edition 5.0 XP241 – Chapter 8 Options Page 6 of 10 Fuji Machine Mfg. Co., Ltd. Okazaki SMT Equipment Quality Assurance Dept. 8 – 6 CS Section Proper Setting 1. Se…

FK-9F98-29 XP Series Training Text for Service Engineers

Edition 5.0 XP241 – Chapter 8 Options Page 5 of 10

Fuji Machine Mfg. Co., Ltd. Okazaki

SMT Equipment Quality Assurance Dept.

8 – 5 CS Section

Vision Board Setting

1. Before proceeding with this setting make sure that the machine power and breaker are

OFF.

2. In order to set the vision board jumpers for use with the coplanarity check camera please

refer to the following illustration and picture:

3. It is necessary to remove the Vision board from the rack in order to set the jumpers. The

CPU board and vision boards are joined, so they must be removed together.

4. Ensure that JP2 is set to short and that JP3 is set to OPEN.

ONJP7 JP6

JP3

JP2

JP5

The dipswitch position is shown in black

Open Short

For details of the location of

the vision board please refer

to the VME rack

configuration diagram in the

supplementary information

section of this manual

JP6 is open

JP7 is shorted

JP3 is open

JP2 is shorted

JP5 is shorted

Note that the

orientation of this

picture is different to

that of the diagram

above

FK-9F98-29 XP Series Training Text for Service Engineers

Edition 5.0 XP241 – Chapter 8 Options Page 6 of 10

Fuji Machine Mfg. Co., Ltd. Okazaki

SMT Equipment Quality Assurance Dept.

8 – 6 CS Section

Proper Setting

1. Select [Maintenance C] – [Proper Data Editor] – [Machine_Type] and set “_Coplanarity”

to “1”.

2. Select [Maintenance C] – [Proper Data Editor] – [Others] and temporarily set

“_CoplaCamShutterSpeed” to “3000”.

Camera position

1. Set the coplanarity camera nozzle jig in position 1 of the nozzle change station.

2. Select [Production] – [Nozzle Editor] and set the nozzle size for position 1. Note that any

size is okay as long as the setting is not “Empty”.

3. Select [Manual Operation] – [Nozzle Operation] – [1] – [Execute] – [START] and pick up

the coplanarity camera nozzle jig from the nozzle change station.

4. Select [Maintenance C] – [Proper Data Editor] – [Others] and set the following proper

data items:

X_CoplanarityPosX 645

Y_CoplanarityPosY Here input the “_PrismBack” value input in chapter 6.6

Z_CoplanarityPosZ 43.7

5. Select [Maintenance A] – [Jog] and bring the X and Y axes to the positions input in step

6. Once the positions of the X and Y-axes have been set, bring the Z-axis to 43.7mm.

7. Select the coplanarity camera and display the cross hairs on the screen.

8. The coplanarity camera jig should be visible. Temporarily set the focus of the coplanarity

camera by turning the focus ring on the end of the lens.

9. Adjust the position of the camera bracket so that the vertical cross hair is in the center of

the hole in the coplanarity camera nozzle jig. Please see the picture below:

5 memory scales

from the horizontal

cross hair

Vertical cross hair is

in the center of the

nozzle jig

FK-9F98-29 XP Series Training Text for Service Engineers

Edition 5.0 XP241 – Chapter 8 Options Page 7 of 10

Fuji Machine Mfg. Co., Ltd. Okazaki

SMT Equipment Quality Assurance Dept.

8 – 7 CS Section

10. Adjust the coplanarity camera tilt using the tilt adjusting bolt on the camera bracket.

11. The position of the camera should be adjusted so that the bottom edge of the jig is

aligned five memory scales above the horizontal cross hair. Please see the picture

below:

12. Once the camera position has been set lock all the bolts and confirm that the position

does not change.

Camera focus and brightness

1. Adjust the camera focus so that the corner edges of the coplanarity camera nozzle jig are

as clear and sharp as possible. Adjust the focus by turning the focus ring on the end of

the camera lens. Once the focus has been set lock the focus ring set bolt.

2. After setting the focus it is necessary to set the camera brightness. Touch the white

background on the monitor to get a brightness reading as shown below:

3. The brightness value should be 210 +/- 10. If not it is necessary to adjust the

“_CoplaCamShutterSpeed” value in proper data, this has already been set to 3000 by

default. Select [Maintenance C] – [Proper Data Editor] – [Others] –

[CoplaCamShutterSpeed] and adjust the value. Lowering the value will decrease the

coplanarity camera brightness, and raising the value will increase the brightness.

4. Continue editing the value until the brightness reading is 210 +/-10.

5 memory scales

from the horizontal

cross hair

Vertical cross hair is

in the center of the

nozzle jig

Touch anywhere in the

white background to

display a brightness

reading