JX-100_SPE_EN06.pdf - 第6页
Low Component Lost Rate ① The pick position accuracy of the t ape feeder and bank is stabilized to improve the pick ratio. ② As process of component measurement operation performed while Component dat a is being created,…
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1. GENERAL
JX-100 is a new compact mounter specifically designed to be used alone with the
placement technology that is inherited from the KE and FX series. This machine has the
laser recognition unit LNC 60 and the 6 shafts on the head to place chip components.
The transportation system that can be switched between “Straight” and “U-turn” provides
flexibility for the cell manufacturing system.
JX-100 LED is a compact mounter upgrading JX-100 in a function, which is also suitable
for producing a longer PWB where LED chip component is placed.
Model name JX-100 JX-100 LED
Board dimensions
Medium size
(330 × 250
mm)
Large size
(When fed once: 410 x 360 mm)
(When fed twice: 800 x 360 mm)
Direction in which a board
is transported
Left to Right, Right to Left
(The conveyor type can be switched between
"Straight" and "U-turn".)
Board transport reference
position
Only front reference
Board/
Transport
specification
Board transport height
900mm (Standard)
950mm (Option)
*EN Specification: 950mm only
Applicable component height NC（12mm）
Component size Laser recognition 0603 (see Note1)～□33.5mm
Placement speed
（CPH）
Chip component
（IPC9850）
15,300
Placement accuracy Laser recognition ±50μm （±3σ）
Number of component to be attached
Maximum 60 types (In 8 mm tape and when an
optional rear bank is used.)
Supported languages English, Japanese and Chinese
EN specifications Applicable
Note1
: HMS is required when a 0603 component is placed. (Option for JX-100 and Standard for
JX-100 LED )
2. FEATURES
High Precision and High Speed Placement of Components
① The high-speed placement of 15,300 CPH can be attained by a laser align sensor
(LNC60) that permits simultaneous recognition by 6-nozzle configuration
② An independent AC servo motor is used for an up/down operation (Z axis) of each
nozzle shaft and 2 AC servo motors are used for a rotating operation (θ axis) of each
nozzle shaft. This attains high-speed and high-accuracy placement without giving
any effect to the placement pattern.
Low Frequency of Failure Occurrence
① Since the laser heads monitor, via laser sensors, all the conditions of absorbing the
components, until right before completion of placement, it prevents a component from
dropping off.
② The function of self-calibrating the timing of releasing the vacuum pressure prevented
the components at a placement moment from being brought back.
Low Component Lost Rate
① The pick position accuracy of the tape feeder and bank is stabilized to improve the pick
ratio.
② As process of component measurement operation performed while Component data is
being created, components are returned to the feeder from which they were picked up
after measurement.
Space saving
① As compared with the conventional model KE-2070, the model size is miniaturized
about 10% in the installation area ratio, so that space saving is attained.
Improvement of Versatility
① With the laser align sensor LNC60 head, laser recognition can be performed for
components of 0603(mm) or more with a size of up to □33.5 mm
② A bad mark indicating a defective circuit can be detected with an OCC.
③ Large size (410 x 360 mm) is available for JX-100 LED. Moreover, a board
whose dimensions are 410 to 800 mm in X direction is helpful to produce a
longer PWB whose dimensions are 800 x 360 mm when it is fed twice.(JX-100
LED only)
Improvement of Operability
① Touch panel is provided as standard. This can simplify key operations.
② With a USB port, a memory unit such as USB flash memory can be used.
③ Ethernet port allows you to transmit the data through a connection with LAN.
(Only JX-100 LED can be connected with LAN, but neither HLC nor IS can be done.)
High Serviceability
① A user level setting such as the operator, programmer, and administrator can be
performed.
② For the troubleshooting by operators, the HELP functions were fulfilled.
③ A nozzle filter can be replaced easily.
High Flexibility
① Component data can be created with the functions of “Export”, “Import” and
“Re-search” of the component database (Flexline DB).
② The production program created with FX series and KE series can be read.
③ A new laser ten plate widens the handling of odd-shaped components such as a dome
type LED, a side view type LED(JX-100 LED only), etc.
Corresponding to the safety standards
① The machine available with Europe CE marking. (EN machine only)
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3. SYSTEM CONFIGURATION
3.1 JX-100 System Configuration
z
JX-100
Signal light with buzzer
The device or function enclosed with dotted
line is an option.
*1: The option marked (*1) is delivered at construction work.
*2: Type 1 or type 2 is available for the rear as an option.
*3: In the USA, China, and Singapore, the air compressor
must be procured locally because the export of this item
is prohibited.
Power supply unit
CPU board
I/O control unit
Cabinet
Liquid crystal display
Keyboard
Mouse
USB port
Touch panel
SSD
Emergency stop button
Leakage breaker (*1)
DVD/CD-ROM drive
(USB connection)
Motor control unit
External Programming Unit (EPU)
FDD (USB connection)
HOD
Head unit
Height Measurement System (HMS)
Offset correction camera (OCC)
Laser recognition head (LNC60)
Outline reference Placement station
Automatic Tool Changer (ATC)
Feeder bank Front fixing bank
Rear fixing band (*1)
Trash box
Pneumatic piping systems
Bulk feeder, Tape feeder, Stick feeder
Tray holder (*2)
Vacuum pump (*1)
Main line filter
X-Y positioning unit
Air compressor Assembly (*3)
Simple Buffer
Caster (*1)
Extension guide of the conveyor (100mm)
(*1)
Quick connect coupling
Feeder float detecting function, Front/Rear (*1)
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