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User’s Manual Test Program S ITEST Software Version 10.xx Edition 03/98 3 - II
User’s Manual Test Program SITEST
Software Version 10.xx Edition 03/98
3 - I
Contents
Page
Calibration Functions
3.1 Preparation for the Performance of the Calibration Functions . . . . . . . . . . . . . . . . . . . . 3 - 1
3.1.1 Verification and Acceptance of the Calibration Piece Position. . . . . . . . . . . . . . . . . . . . . . . .3 - 2
3.1.2 Teaching the Calibration Piece Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 3
3.2 Calibration of the Component Camera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4
3.2.1 Further Component Camera Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 5
3.2.1.1 Changing the Illumination Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 5
3.3 Calibration of the PCB Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 6
3.3.1 Measuring the Offset Between PCB Camera and Component Camera. . . . . . . . . . . . . . . . . 3 - 7
3.4 Measuring Segment Offset I (Top Segment Offset) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 8
3.5 Calibration of the Machine Zero Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 9
3.6 Measuring the Pick-Up Positions of Tracks 1 and 120 . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 11
3.7 Measuring the Position of the PCB Reference Corner . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 12
3.8 Calibration of the IC-Camera (SIPLACE 80F). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 13
3.8.1 Changing the Illumination Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 15
3.8.2 Measuring the Offset From IC-Head to Component Camera and IC-Camera Position . . . . 3 - 16
3.9 Calibration of the Flip-Chip Camera (SIPLACE 80F). . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 17
3.10 Calibration of the Coplanarity Laser Module (SIPLACE 80F). . . . . . . . . . . . . . . . . . . . . 3 - 19
3.11 Calibration of the Nozzle Changer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 20
3.11.1 Calibration of the RV-Nozzle Changer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 21
3.11.2 Calibration of the IC-Nozzle Changer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 24
3.12 Saving the Calibration Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 26
User’s Manual Test Program SITEST
Software Version 10.xx Edition 03/98
3 - II
User’s Manual Test Program SITEST 3 Calibration Functions
Software Version 10.xx Edition 03/98 3.1 Preparation for the Performance of the Calibration Functions
3 - 1
3 Calibration Functions
WARNING
∆
!
∆
!
The heads and gantries must be referenced prior to the performance of the calibration functions. During cali-
bration, the inactive gantry must be positioned in the park position above the associated component table, as
otherwise a DANGER OF CRASH exists!
On SIPLACE 80S placement stations, the procedures described in the following must be performed for both
gantries.
NOTE
This manual contains a complete description of all calibration functions. Since some steps have to be re-
peated within the framework of the calibration process, the possibility exists to combine several calibration
functions in order to avoid having to carry out these steps in every calibration operation.
The values determined can then be stored collectively.
3.1 Preparation for the Performance of the Calibration
Functions
●
Have both gantries of SIPLACE 80S (or the single gantry of SIPLACE 80F) perform a reference run using
the "RV-Head ref. run" or "IC-head refer. run" and "Gantry refer. run" functions.
●
Close all nozzles using the Close nozzles function of the "Head reference run" menu. The compressed air
supply must be turned on when so doing.
●
Make sure that a size 617 nozzle is attached to all segments of the revolver heads, and a size 416 (or 417)
nozzle to the IC-head of SIPLACE 80F.
●
Using the Move to position --> Park position function of the "Gantry positions" menu (see section 3.5)
move the gantry that is not currently required to the park position.
●
Place the calibration piece into the "calibration piece pocket" (recess on the top side of the conveyor).
NOTE
The calibration piece must be absolutely free of contamination and is to be placed into the "calibration
piece pocket" with the fiducial structure facing down.
●
Select the gantry to be calibrated (applies to SIPLACE 80S only) from the main menu under the
"Select gantry" menu item.