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0 Introduction User’s Manual Test Program SITEST 0.3 Program Options Software Version 10.xx Edition 03/98 0 - 4 0.3 Progr am Options The cha rt below p rovides a rough ov erview of the comm ission ing an d servic ing act…

User’s Manual Test Program SITEST 0 Introduction

Software Version 10.xx Edition 03/98 0.2 Flow chart for the calibration procedure

0 - 3

Information on the flow chart "calibration procedure

Siplace 80F calibration procedure Siplace 80S calibration procedure

1. Move to calibration piece 1. Move to calibration piece

2. Calibrate pcb camera 2 .Calibrate pcb- camera

3. Calibrate component camera 3. Calibrate component camera

4. Measure segment offset (12x617 Nozzles) 4. Measure segment offset (12x617 Nozzles)

5. Offset pcb/component camera 5. Offset pcb/component camera

Save data Save data

6. calibrate machine zero point 6. Change gantry (select gantry

gantry 1 activ -> gantry 2 activ) repeat step

1 - 6, but do not move the machine calibration

gauge until you are ready.

7. Calibrate IC camera with nozz. 416

(menu meas. focus of camera)

a) Adjust focus

b) measure z- delta with calibration piece

c) Calibrate IC camera

d) Offset pcb/IC camera

7.a) Calibrate feeder table with portal 1

b) Calibrate feeder table with portal 2

Save data Save data

8. Calibrate FC camera with nozz. 416

(menu meas. focus of camera)

a) Adjust focus

b) measure z- delta with calibr. piece

c) Calibrate FC camera

8. Calibrate nozzle changer RV head

9. Calibrate coplanmodul

10. Feeder table (Calibrate track 1 und 120)

11. Calibrate nozzle changer RV- head

12. Calibrate nozzle changer IC- head

Perform the following measurements, if required:

13. Measure travel ranges X/Y 9. Measure travel ranges X/Y

14. Calibrate the pos. of the pcb reference corner 10. Calibrate the pos. of the pcb reference corner

15. Calibrate width adjustment (with 100 mm PCB) 11. Calibrate width adjustment (with 100 mm PCB)

Save data Save data

16. PCB mapping 12. PCB mapping (both gantries)

17. IC mapping 13. RV- Mapping (both gantries)

18. RV-Mapping

Save data Save data

Tab. 0.2 - 1 Flow chart "calibration prodedure"

0 Introduction User’s Manual Test Program SITEST

0.3 Program Options Software Version 10.xx Edition 03/98

0 - 4

0.3 Program Options

The chart below provides a rough overview of the commissioning and servicing activities that can be perfor-

med using the menu options of the test program.

Commissioning /

Servicing Activity

Axis functions (chap. 3)

Functions of the Motor Control Board (chap.4)

Calibration of the Comp. Camera (chap. 4)

Calibration of the PCB-C amera (chap.4)

Measuring the Segment Offset I (chap.4)

Offset of the PCB Camera to Comp.camera (chap.4)

Measuring the Centering Offset (chap.4))

Calibrating of the Machine Zero Point (chap.4)

ICalibration of the IC-Camera

Offset IC-Camera to Comp.camera (chap.4)

Calibration of the Flip-Chip-Camera (chap.4)

Calibration of the Copl.Laser Module (chap.4)

Calibration of the Nozzle Changer (chap.4)

Mapping (chap.. 5)

Measuring the Pick-Up Positions of Tracks 1 and 120

Initial start-up XXXXXXXXXXXXXXX

Electrical adjustment X X

Head replacement XXXXXXXXXXXXXXX

PCB camera replacement X X

Component camera replace-

ment

XXXX X

IC-camera replacement X X

Flip-Chip-camera replacement X

Installation/Replacement

Coplanarity laser module

Nozzle changer replacement X

Incremental encoder replace-

ment

XXX

Replacement of support of

component table

Tab. 0.3 - 1 Inbetriebnahme-/Servicearbeiten

User’s Manual Test Program SITEST 0 Introduction

Software Version 10.xx Edition 03/98 0.4 Program Operation

0 - 5

0.4 Program Operation

The SITEST program is a menu-controlled program in which the keys and combination of keys have the

following functions.

Cursor keys serve to move the cursor bar within the active menu, to change the positioning path

↑ ↓ ← →

during the dynamic adjustment of the axes, and to move the gantry when the teach

functions are activated.

RETURN key serves to confirm a selection, to start up functions, to open submenus and to

accept entries (see note below).

ESC key serves to terminate a menu or a function.

After the ESC key has been pressed, the program returns to the higher-level menu.

Page down key

↓

changeover to error display and exiting from the error display screen

ALT+0 switches the monitor to the IC-camera of SIPLACE 80F

ALT+7 switches the monitor to the component camera of the active gantry

ALT+8 switches the monitor to the PCB camera of the active gantry

ALT+ switches the monitor to the Flip-Chip-Camera of SIPLACE 80F

ALT+9 switches the monitor back to the normal program mode

Numeric keys serve to change the step width during movement of the gantry using cursor

keys when the teach functions are activated

START button serves to turn on the control unit

(at input/output belt)

NOTE

If a value is changed or newly entered in an input menu, the entry must

be confirmed by pressing the

RETURN key

or the cursor key

↓

prior to exiting from the input menu as otherwise this new value will not

be accepted.

0.4.1 Traversing the Gantry With the Teach Function Activated

The teach function is automatically activated if, for example, the Teach position function is selected on the

"Teach position" submenu of the "Vision system" menu (see section 3.1.2).

●

If you wish to change the step size for traversing the gantry, actuate one of the number keys 0 through 9,

with the "0" key representing the smallest and the "9" key the largest step size.

●

To move the gantry actuate the cursor keys

↑ ↓ ← →

The direction arrows on the cursor keys correspond to the gantry’s direction of travel as seen from a posi-

tion in front of the machine viewing into the direction of travel.