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User’s Manual Test Program S ITEST Software Version 10.xx Edition 03/98 I Contents Page 0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 1 0.1 Starting of…

4 Mapping User’s Manual Test Program SITEST

4.1 Preparatory Steps for the Mapping Operation Software Version 10.xx Edition 03/98

4 - 8

4.1.3 IC-Mapping

NOTE

Prior to the performance of IC-mapping make sure that PCB mapping has already been carried out.

The SITEST program must not have been restarted following PCB mapping.

●

Carry out the preparatory steps as described in section 4.1.

Additional prerequisites are:

PCB/component camera offset must already have been determined.

The calibration piece must be in the calibration piece pocket.

The calibration piece position must already have been determined.

The IC-camera must be completely calibrated.

On the IC-head a size 416 or 417 nozzle must be attached.

●

From the main menu select the

Mapping

option and press the RETURN key.

The "Mapping" menu is displayed on the screen.

●

Select the

IC-mapping

function and press the RETURN key.

The "IC-mapping" menu is displayed on the screen.

Overview of the Functions:

IC-mapping to perform IC-mapping

Cont.IC-mapping to perform mapping in a continuous run until the continuous run is aborted by

pressing ESC

Display mapping data to display the mapping data determined

Mapping data ct. run to display the data determined in the continuous mapping run

Continue IC-mapping to continue mapping from the measuring point entered onwards

●

From the "IC-mapping" menu select the

IC-mapping

function and press the RETURN key. The gantry

performs the mapping run. The measured values are automatically stored after the completion of the

mapping run.

●

Press the ESC key twice to return to the SITEST main menu.

Mapping

Select conv. side

Mapping mode

PCB-mapping

RV-mapping

IC-mapping

Cont.IC-mapping

Display mapping data

Mapping data ct. run

Continue IC-mapping

User’s Manual Test Program SITEST

Software Version 10.xx Edition 03/98

Contents

Page

0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 1

0.1 Starting of the Test Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 1

0.1.1 Terminating the Test Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0 - 1

0.2 Flow chart for the calibration procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0 - 2

0.3 Program Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0 - 5

0.3.1 Traversing the Gantry With the Teach Function Activated. . . . . . . . . . . . . . . . . . . . . . . . . . .0 - 5

0.3.2 Selection of the Active Gantry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0 - 6

1 General Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1

1.1 Head Reference Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 1

1.2 Gantry Reference Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 2

1.3 Saving MA-Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2

1.4 Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3

1.5 I/O Ports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4

1.6 "Miscellaneous" Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 8

1.6.1 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 9

1.6.2 Run Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 10

1.6.3 Machine Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 10

1.7 Teach Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 14

User’s Manual Test Program SITEST

Software Version 10.xx Edition 03/98

2 Functions for the Adjustment of the Machine . . . . . . . . . . . . . . . . . . . . . 2 - 1

2.1 Axis Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1

2.2 Functions of the Motor Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 6

2.3 Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 8

2.3.1 Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 9

2.3.2 CRDL Tester. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 10

2.3.3 Component Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 11

2.3.4 Width Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 13

2.3.5 Determination of the Position of the Movable Conveyor Side . . . . . . . . . . . . . . . . . . . . . . .2 - 14

2.4 Vacuum Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 14

2.5 Continuous Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 15

3 Calibration Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1

3.1 Preparation for the Performance of the Calibration Functions . . . . . . . . . . . . . . . . . . . .3 - 1

3.1.1 Verification and Acceptance of the Calibration Piece Position . . . . . . . . . . . . . . . . . . . . . . . .3 - 2

3.1.2 Teaching the Calibration Piece Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 3

3.2 Calibration of the Component Camera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 4

3.2.1 Further Component Camera Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 5

3.2.1.1 Changing the Illumination Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 5

3.3 Calibration of the PCB Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 6

3.3.1 Measuring the Offset Between PCB Camera and Component Camera. . . . . . . . . . . . . . . . .3 - 7

3.4 Measuring Segment Offset I (Top Segment Offset). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 8

3.5 Calibration of the Machine Zero Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 9

3.6 Measuring the Pick-Up Positions of Tracks 1 and 120 . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 11

3.7 Measuring the Position of the PCB Reference Corner . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 12

3.8 Calibration of the IC-Camera (SIPLACE 80F). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 13

3.8.1 Changing the Illumination Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 15

3.8.2 Measuring the Offset From IC-Head to Component Camera and IC-Camera Position . . . .3 - 16