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User Manual - Productivity Lift 2 Operating safety Edition 02/2004 2.1 Safety instructions 5 Service engineer The service engine er is employed by SIEMENS AG L&A a nd is responsible for fa ult clearance and installat…

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2 Operating safety User Manual - Productivity Lift
2.1 Safety instructions Edition 02/2004
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2.1.2 Operating modes
The device can be operated in two modes, "normal operating mode" and "special operating
mode".
Normal operating mode
In the normal operating mode, all functions and tasks for which the device was designed are per-
formed automatically. An operator is only required if the device is used as a work station (e.g.
transport module TM6V), or with a magazine buffer or loading/unloading station where magazines
can be exchanged. Also included in the normal operating mode is the removal of faults e.g.
jammed PCBs from areas of the device, which are accessible via doors or covers without the us-
age of tools. If a tool is necessary in order to remove the fault (e.g removal of covers) this counts
to the special operating mode.
Special operating mode
The special operating mode covers all activities, which are not included in the normal operating
mode. These are the set-up-operating mode, device maintenance and cleaning and the removal
of faults with tools as well as the repair of the device.
2.1.3 User roles
In order to guarantee safety, we have certain requirements which the operator of the machine
must fulfil. Only those who fulfil the requirements shall be authorised to use the device.
A user is defined as anyone who works with the device. Since the user requirements depend to a
large extent on their activity, the following user roles have been defined:
Operator
The operator is the contracting party of SIEMENS AG L&A. SIEMENS AG L&A may legally impose
conditions on the contracting party when the device is purchased.
The operator makes prescribed use of the device and authorises those entitled to work with the
device in one of the defined user roles. They too shall be obliged to instruct the users.
User Manual - Productivity Lift 2 Operating safety
Edition 02/2004 2.1 Safety instructions
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Service engineer
The service engineer is employed by SIEMENS AG L&A and is responsible for fault clearance and
installation when the device is in special operating mode. During repair and maintenance tasks on
the equipment, the service engineer must use the transport locks and security features.
He/she is a qualified employee who has completed either a mechanical or electrical engineering
vocational training.
NOTE
Work on the device and its control functions may only be carried out by service engineers from
SIEMENS AG L&A or by personnel authorised by SIEMENS AG L&A.
Qualified person
As with the user manual for the SIPLACE placement machines, a qualified or an adequately
trained person means those persons who are familiar with the installation, the operation and the
maintenance of the Productivity Lift, including the SIPLACE placement machine and accessories
and who possess the appropriate qualifications, for example:
the training, instruction or authorisation, according to the safety standards, to switch circuits
and unit components on or off, to enable them, earth them or to label them.
the training or instruction according to the safety standards, in the care and use of appropriate
safety equipment and also for the use of the „Necessary safety equipment“ available on the lift
unit of the Productivity Lift.
an operator or service technician training at SIEMENS AG L&A for the Productivity Lift and the
SIPLACE placement machines.
first aid training.
User
The user is only allowed to operate those modes, which are necessary in the normal operating
mode to ensure an automatic operation. All other necessary activities are usually performed in co-
operation with a qualified person. The user is also allowed to e.g. remove jammed PCBs from the
device if this is possible without using a tool. If for the repair tools are necessary (e.g removal of
covers) this counts as special operating mode and can only be performed by a qualified person.
2 Operating safety User Manual - Productivity Lift
2.1 Safety instructions Edition 02/2004
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NOTE
Limitation of operator tasks:
1. The user is only allowed to take out PCBs from the operator side of the lift interior when it can
easily be reached with his arm. If the user must bend his upper body to reach the PCB, then
he/she needs to ask for advice from a qualified person.
2. If it is necessary to remove the cover of the SPLC to remove a PCB, the operator must be as-
sisted by a qualified person. Although the task can be performed without a tool, it is a significant
action within the production line.
3. The qualified person must fit transport locks and security features according to the definition
of their role.
NOTE
The user is obliged to read chapter "safety".
NOTE
The users also have to observe the chapters "user roles", "operation safety" and "training" in the
user manual of the placement machine.