Productivity Lift.pdf - 第9页

User Manual - Productivity Lift 1 Operating instructions Edition 02/2004 1.1 Organisational measures 1 1 Operating instructions The objective of the operating in structions is to provide the user with an introduction as …

List of figures User Manual - Productivity Lift Soko 00166631-01 / 12031477

Software version V 43.140 Edition April 2006

Fig. 5 - 10 Check PCB status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Fig. 5 - 11 ALT protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Fig. 5 - 12 Width adjustment 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Fig. 5 - 13 Width adjustment 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Fig. 5 - 14 Width adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Fig. 5 - 15 Check width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Fig. 5 - 16 Reference width 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Fig. 5 - 17 Reference width 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Fig. 5 - 18 Max. width board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Fig. 5 - 19 Start speed down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Fig. 5 - 20 Start speed up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Fig. 5 - 21 Travelling speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Fig. 5 - 22 Run out time down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Fig. 5 - 23 Run out time up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Fig. 5 - 24 Start continuous mode 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Fig. 5 - 25 Start continuous mode 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Fig. 5 - 26 Start continuous mode 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Fig. 5 - 27 Input identity number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Fig. 6 - 1 Definition / Schematic of the transport tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Fig. 6 - 2 Identity number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Fig. 6 - 3 Width board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Fig. 6 - 4 Machine type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Fig. 6 - 5 Run mode - pass through . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Fig. 6 - 6 Run mode - Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Fig. 6 - 7 Example line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Fig. 6 - 8 Example line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Fig. 6 - 9 Ramp up mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Fig. 6 - 10 Ramp down mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Fig. 6 - 11 Underneath buffer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Fig. 6 - 12 Pass through. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Fig. 6 - 13 PCB take over. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Fig. 6 - 14 PCB hand over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Fig. 6 - 15 PCB inspection 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Fig. 6 - 16 Inspection track 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Fig. 6 - 17 PCB inspection 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Fig. 6 - 18 Inspection track 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Fig. 6 - 19 Address width 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Fig. 6 - 20 Address width 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Fig. 7 - 1 Manual mode 1 - Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Fig. 7 - 2 Manual mode 3 - PCB belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Fig. 7 - 3 Manual mode 4 - Underneath belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Fig. 7 - 4 Manual mode 5 - Width Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Fig. 7 - 5 Manual mode 6 - Width belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Fig. 9 - 1 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Fig. 11 - 1 Fault information LP blocked . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

User Manual - Productivity Lift 1 Operating instructions

Edition 02/2004 1.1 Organisational measures

1 Operating instructions

The objective of the operating instructions is to provide the user with an introduction as to how to

make proper and safe use of the device.

For this objective to be achieved, it is imperative that the user studies chapter "Safety" in detail

and follows these operating instructions.

1.1 Organisational measures

Should you have any questions that are not answered by the operating instructions, please con-

tact Siemens AG L&A direct.

1.1.1 Location of the operating instructions

The operating instructions can only be of use if they are available at all times. Therefore always

keep them together with the device.

1.1.2 Manufacturer and contact address

Siemens AG L&A EA 1

Rupert-Mayer-Str. 44

D-81359 München

If you require documentation, please contact the department EA1 V MC.

For all questions which cannot be answered with the installation instructions or the user manual

and especially for questions concerning changes in the configuration of the option within the line,

the interfaces and the interface versions, please contact the department EA 1 PM (Product man-

agement).

1 Operating instructions User Manual - Productivity Lift

1.1 Organisational measures Edition 02/2004

1.1.3 Terminology for Productivity Lift

The following terms and abbreviations are utilized:

Productivity Lift: Designation of the whole option, which consists of at least 2 Lift units (SPL /

Lift) and one conveyor (also named the SPLC).

Input module: The input module is the SIPLACE Productivity Lift unit located at the input

conveyor of the first SIPLACE Placement machine (Lift 1).

Cluster module: The cluster module is the lift unit between two SIPLACE Placement machines

(e.g., Lift 2 if it follows Lift 1).

Output module: The output module is the Lift unit located at the output conveyor of the last

SIPLACE Placement machine (Lift n).

Conveyor: The SIPLACE Productivity Lift Conveyor, hereafter referred to as the SPLC,

is the transport path (consisting of PCB transport system and housing) con-

necting two SIPLACE Productivity Lift units to each other underneath a SI-

PLACE Placement machine.

Lift 1 : The upper transport unit of the Lift unit (SPL), called the Top Conveyor, is

merely referred to as "Lift 1" (not to be confused with the number under the

control panel itself). Used in conjunction with the automatic SIPLACE place-

ment machines, it functions as an emergency conveyor during serial or feed-

through operation should the parallel automatic operating mode (standard

operating mode) be disrupted.

Lift 2 : The lower transport unit of the Lift unit (SPL), which is called the shuttle con-

veyor, is only referred to as "Lift 2" on the user interface (not to be confused

with the number on the lift unit itself. It functions as the standard transport unit

during parallel line operation.

SPL : SIPLACE Productivity Lift (Lift unit)

SPLC : SIPLACE Productivity Lift Conveyor (transport path underneath the SI-

PLACE Placement machine)

PCB: Printed Circuit Board

PCB-Transport: PCB transport system.