YSP10_Mainte_E.pdf - 第126页
2. Periodic inspection check sheet A-10 Appendix ► Inspection check sheet Section Items Subject Operation Weekly (mm/dd) Monthly (Cleaning) Monthly (Lubrication) Note Printing head SY -axis Ball screw Guide • Is not ther…
2. Periodic inspection check sheet
A-9
Appendix
2. Periodic inspection check sheet
Use the inspection check sheet to perform the periodic inspection.
This check sheet contains weekly and monthly inspection items in addition to "daily inspection" items.
Copy and use the "Inspection check sheet (sample)" on the next page, or prepare and practice the format
like this check sheet.
█
Points for the inspection
►
The periodic inspection should be performed by the engineer who have completed YAMAHA
maintenance training, or under the instruction of that engineer.
►
Before greasing up, perform warm-up operation and wipe off the excess grease.
2. Periodic inspection check sheet
A-10
Appendix
►
Inspection check sheet
Section Items Subject Operation Weekly (mm/dd)
Monthly
(Cleaning)
Monthly
(Lubrication)
Note
Printing
head
SY-axis
Ball screw
Guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
/ / / / / / / / /
SZ-axis
Ball screw
Guide
Shaft guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition. / / / / / / / / /
Squeegee Scraping unit
• No wound, chip or wearing on the scraping unit.
• Is not there any solder adhesion.
Solder drop
prevetion plate (OP)
Solder drop prevention
plate
Is not there any solder adhesion.
/ / / / / / /
Cleaning unit
Cleaning unit
Roll paper
• Does it set correctly.
• Is the roll paper wound-up rightly.
/ / / / / / /
Head unit condition
Is not soiled the cleaner head.
/ / / / / / /
Y direction guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
/ / / / / / / / /
Blower unit
Blower hose
* Check the cracking on the hose and replace when it wears.
• Does the cleaner head swing smoothly.
/ / / / / / /
Inner filter operation
*Clean up the dirt of filter and replace when needed.
/ / / / / / /
Conveyor
unit
Conveyor transfer
belt
Contamination or scuffing
Operation
Is there any contamination, wear, or scuffing.
*Clean up when the scuffing falls on the sensor.
*Replace the belt when needed.
/ / / / / / /
PU-axis
Ball screw
Shaft guide
• Is there any foreign object or solder adhesion.
*Apply grease and wipe off excess grease when necessary.
/ / / / / / / / /
W-axis conveyor
auto width
Ball screw guide
Hexagon spline shaft guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
/ / / / / / / / /
Edge clamp Movement and dirt
• Does it move correctly.
• Is not there any solder adhesion on the edge plate.
/ / / / / / /
Board flap Movement and dirt
• Does it move correctly.
• Is there any foreign object or solder adhesion.
*Clean up the underside of the flap.
/ / / / / / /
Matrix plate Dirt
• Is not there any foreign object or solder adhesion.
/ / / / / / /
Mask vacuum
Movement
Vacuum filter
• Check that the mask vacuum runs correctly.
*Check the filter and clean up or replace when necessary.
/ / / / / / /
X-axis,
Y-axis, and
Z-axis
X1-axis, X2-axis,
and Y-axis
Ball screw
Guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
/ / / / / / / / /
Z-axis
Ball screw
Shaft guide
/ / / / / / / / /
Recognition
unit
Mask camera
Contamination of lighting
lens
• Is there any contamination on the lighting lens.
/ / / / / / /
CX-axis and CY-axis
Ball screw
Guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
Caution: CY-axis cover should be removed upon performing the
maintenance.
/ / / / / / / / /
Board camera
Lighting unit
Half mirror
Is not soiled the lighting unit or half mirror.
/ / / / / / / / /
Others
Air supply unit
Air filter
Mist filter
*Clean up the filters and replace when needed.
/ /
Controller Filter
*Clean up the filters and replace when needed.
/ /
Cooling fan Filter
(Places inside the lower panel on the front/rear side)
*Clean up the filters and replace when needed.
/ / / / / / /
2. Periodic inspection check sheet
A-11
Appendix
►
Inspection check sheet
Section Items Subject Operation Weekly (mm/dd)
Monthly
(Cleaning)
Monthly
(Lubrication)
Note
Printing
head
SY-axis
Ball screw
Guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
/ / / / / / / / /
SZ-axis
Ball screw
Guide
Shaft guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition. / / / / / / / / /
Squeegee Scraping unit
• No wound, chip or wearing on the scraping unit.
• Is not there any solder adhesion.
Solder drop
prevetion plate (OP)
Solder drop prevention
plate
Is not there any solder adhesion.
/ / / / / / /
Cleaning unit
Cleaning unit
Roll paper
• Does it set correctly.
• Is the roll paper wound-up rightly.
/ / / / / / /
Head unit condition
Is not soiled the cleaner head.
/ / / / / / /
Y direction guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
/ / / / / / / / /
Blower unit
Blower hose
* Check the cracking on the hose and replace when it wears.
• Does the cleaner head swing smoothly.
/ / / / / / /
Inner filter operation
*Clean up the dirt of filter and replace when needed.
/ / / / / / /
Conveyor
unit
Conveyor transfer
belt
Contamination or scuffing
Operation
Is there any contamination, wear, or scuffing.
*Clean up when the scuffing falls on the sensor.
*Replace the belt when needed.
/ / / / / / /
PU-axis
Ball screw
Shaft guide
• Is there any foreign object or solder adhesion.
*Apply grease and wipe off excess grease when necessary.
/ / / / / / / / /
W-axis conveyor
auto width
Ball screw guide
Hexagon spline shaft guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
/ / / / / / / / /
Edge clamp Movement and dirt
• Does it move correctly.
• Is not there any solder adhesion on the edge plate.
/ / / / / / /
Board flap Movement and dirt
• Does it move correctly.
• Is there any foreign object or solder adhesion.
*Clean up the underside of the flap.
/ / / / / / /
Matrix plate Dirt
• Is not there any foreign object or solder adhesion.
/ / / / / / /
Mask vacuum
Movement
Vacuum filter
• Check that the mask vacuum runs correctly.
*Check the filter and clean up or replace when necessary.
/ / / / / / /
X-axis,
Y-axis, and
Z-axis
X1-axis, X2-axis,
and Y-axis
Ball screw
Guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
/ / / / / / / / /
Z-axis
Ball screw
Shaft guide
/ / / / / / / / /
Recognition
unit
Mask camera
Contamination of lighting
lens
• Is there any contamination on the lighting lens.
/ / / / / / /
CX-axis and CY-axis
Ball screw
Guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
Caution: CY-axis cover should be removed upon performing the
maintenance.
/ / / / / / / / /
Board camera
Lighting unit
Half mirror
Is not soiled the lighting unit or half mirror.
/ / / / / / / / /
Others
Air supply unit
Air filter
Mist filter
*Clean up the filters and replace when needed.
/ /
Controller Filter
*Clean up the filters and replace when needed.
/ /
Cooling fan Filter
(Places inside the lower panel on the front/rear side)
*Clean up the filters and replace when needed.
/ / / / / / /