YSP10_Mainte_E.pdf - 第25页
3. Maintenance list iii Introduction 3. Maintenance list █ Maintenance list The following maintenance inter val and procedure codes are used: 点検 清掃 給油 交換 作業内容 作業周期 Daily Monthly Every 3 M Every 6 M Maintenance interval P…
2. Contents of each chapter
ii
Introduction
2. Contents of each chapter
This manual is comprised of the following chapters.
►
Chapter 1 Maintenance
Describes operating conditions and environments necessary to maintain the machine performance, and
the importance of the daily check work and cleaning work. Setups to make before starting maintenance
work, consumable parts and maintenance tools as well as the necessary tools are also described.
►
Chapter 2 Daily maintenance items
Making checks and cleaning the machine are essential daily maintenance tasks for maintaining equipment
performance. Performing these tasks prevents unforeseen trouble and allows using the machine in an
optimum state.
►
Chapter 3 Periodic maintenance items
Describes maintenance tasks that should be performed periodically to maintain equipment performance.
Each maintenance items are set recommended maintenance intervals, such as "monthly", "3-month",
"6-month".
Describes details of maintenance items which are checking, cleaning, methods of lubrication to each axes
and parts replacement.
See "Chapter 4 The parts to be replaced and its procedures" for the details of the procedure.
►
Chapter 4 The parts to be replaced and its procedures
Describes how to replace the parts which needs to be replaced periodically, or recommended to be
replaced because of aging.
►
Chapter 5 Lubrication points and schedule
Provides information regarding the lubrication points, lubrication tools, and the lubrication schedule for
the axes described in "Chapter 3 Periodic maintenance items".
►
Appendix
Provides information regarding the specification, such as supply air pressure, power supply connection
unit, and input/output signals.
Also provides Inspection check sheet.
3. Maintenance list
iii
Introduction
3. Maintenance list
█
Maintenance list
The following maintenance interval and procedure codes are used:
点検
清掃
給油
交換
作業内容作業周期
Daily
Monthly Every 3M Every 6M
Maintenance interval
Procedure
Inspection Cleaning Lubrication Replacement
53002-KMJ-00
►
Mantenance list 1/2
Section Item Subject item Interval Procedure
Printing head
SY-axis
Ball screw
3M
Guide
SZ-axis
Ball screw
3M
Guide
Shaft guide Spring
Squeegee Scraper
D
•
Solder drop prevention
plate (option)
Solder drop preven-
tion plate
D
Cleaner
Cleaning unit
Roll paper
D
(winding condition)
Solvent
(filling condition)
Guide
M
Suction unit
Blower hose
M
(wear and crack)
Blower filter
•
Blower hose guide
Upon
replacing
Conveyor unit
Transfer conveyor
Trsansfer belt
M
(tension)
Edge clamp
M
(movement)
Edge clamp plate
D
•
(upon
worn
out)
Board flap
D
M
(movement)
W-axis
(automatic width, W1/ W2/
W3)
Ball screw
3M
Guide
Hexagon spline
Shaft guide
3. Maintenance list
iv
Introduction
►
Maintenance list 2/2
Section Item Subject item Interval Procedure
Mask related
Mask vacuum
Mask vacuum unit
D
(dirt/movement)
Vacuum filter
3M
•
Mask clamp Clamp surface
D
Mask holder
Upper surface of
mask plate
M
(dirt)
Printing Mask Mask/ printing surface
D
(dirt/scratching
status)
Table
X-axis (X1/X2)
Ball screw
6M
Guide
Y-axis (Y1)
Ball screw
6M
Guide
Z-axis (Z1)
Ball screw
3M
Shaft guide
PU-axis (PU1)
Ball screw
3M
Shaft guide
Matrix plate
Upper side of matrix
plate
M
Recognition
unit
Mask camera Light protective glass
D
(dirt/lighting status)
CY-axis (CY1/CY2)
Ball screw
M
Guide
Board camera
Lightning and half mir-
ror
D
(dirt/lighting status)
CX-axis
Ball screw
M
Guide
Base/ other
units
Rear side of machine Cooling fan filter
M
•
Controll box Air intake fan filter
Air filter Filter
M
•
Oil mist filter Filter