YSP10_Mainte_E.pdf - 第20页
General Contents Chapter 3 Periodic maintenance items 1. Before beginning work 3-1 2. Monthly maintenance 3-2 2.1 Cleaning matrix plate 3-2 2.2 Motion check of edge clamp 3-3 2.3 Motioncheckofboardap 3-4 2.4 Sucti…
General Contents
EMKMJ-2
16-0300
General Contents
Introduction
1. About this manual i
2. Contents of each chapter ii
3. Maintenance list iii
Chapter 1 Maintenance
1. Maintaining machine performance 1-1
1.1 Essential conditions and working environment 1-1
1.2 Importance of periodic inspections and cleaning 1-2
1.3 Importance of appropriate humidity management 1-2
2. Preparing for maintenance works 1-3
2.1 Consumable parts 1-3
2.1.1 Conveyor related parts 1-3
2.1.2 Filters 1-4
2.2 Replacement parts 1-5
2.2.1 Squeegee 1-5
2.2.2 The parts recommended to replace periodically 1-7
2.3 Maintenance tools 1-8
2.3.1 Cleaning tools 1-8
2.3.2 Lubricating tool and grease 1-8
2.4 Required tools 1-9
3. Before the maintenance work 1-10
Chapter 2 Daily maintenance items
1. Daily inspection 2-1
2. The daily inspection and cleaning 2-2
2.1 Mask camera 2-2
2.2 Board camera 2-3
2.3 Squeegee 2-4
2.4 Cleaning unit 2-5
2.5 Maskvacuumunit,boardapandedgeclampplate 2-6
2.6 Solder drop prevention plate (option) 2-7
2.6.1 Fixed type 2-7
2.6.2 Removable type 2-8
General Contents
Chapter 3 Periodic maintenance items
1. Before beginning work 3-1
2. Monthly maintenance 3-2
2.1 Cleaning matrix plate 3-2
2.2 Motion check of edge clamp 3-3
2.3 Motioncheckofboardap 3-4
2.4 Suction unit 3-5
2.4.1 Cleaningandreplacingthelter 3-5
2.4.2 Visual inspection of blower hose 3-6
2.5 CX-axis, CY-axis and cleaning unit 3-7
2.5.1 Cleaning and lubricating the CX-axis 3-7
2.5.2 Cleaning and lubricating the CY-axis and the cleaning unit 3-13
2.6 Mask holder 3-16
2.6.1 Inspection and cleaning of mask holder plate 3-16
2.7 Base unit and others 3-17
2.7.1 Inspectingandcleaningthefanlters. 3-17
2.7.2 Replacingair/oilmistlterandcleaningcup. 3-18
3. 3-month maintenance 3-21
3.1 W-axis 3-21
3.1.1 Cleaning and lubrication of W-axis 3-21
3.2 PU-axis 3-24
3.2.1 Cleaning and lubricating the PU-axis 3-24
3.3 Z-axis 3-26
3.3.1 Cleaning and lubricating the Z-axis 3-26
3.4 SY-axis 3-29
3.4.1 Cleaning and lubricating SY-axis 3-29
3.5 SZ-axis 3-31
3.5.1 Cleaning and lubricating SZ-axis 3-31
3.5.2 Cleaning and Lubricating of SZ-axis with PSC 3-35
4. 6-month maintenance 3-39
4.1 X-axis and Y-axis 3-39
4.1.1 Cleaning and lubricating for X-axis and Y-axis 3-39
Chapter 4 The parts to be replaced and its procedures
1. Scraper unit 4-1
1.1 Metal squeegee 4-1
1.2 Urethane squeegee 4-2
2. Blower hose 4-3
3. Conveyor transfer belt 4-5
4. Mask vacuum unit 4-13
4.1 Cleaningandreplacingthemaskvacuumlter 4-13
General Contents
Chapter 5 Lubrication points and schedule
1. Lubrication tools and grease 5-1
1.1 Compatible grease 5-1
1.2 Grease gun 5-1
2. Lubrication points 5-2
2.1 Printing head unit 5-2
2.1.1 SY-axis 5-2
2.1.2 SZ-axis 5-3
2.2 Conveyor unit 5-4
2.2.1 W1-axis, W2-axis, W3-axis (conveyor auto width) 5-4
2.3 Table unit 5-5
2.3.1 X1-axis and X2-axis 5-5
2.3.2 Y-axis 5-6
2.3.3 Z-axis 5-7
2.3.4 PU-axis 5-8
2.4 Recognition unit 5-9
2.4.1 CX-axis 5-9
2.4.2 CY1-axis and CY2-axis 5-10
2.5 Other lubrication points 5-11
2.5.1 Cleaning unit 5-11
2.5.2 Suction unit 5-12
Appendix
1. Specification A-1
1.1 Air regulator unit A-1
1.1.1 Supply air pressure A-1
1.2 Power connection terminals A-2
1.3 Connection between machines A-3
1.3.1 PREVIOUS INTERFACE connector A-4
1.3.2 NEXT INTERFACE connector A-5
1.4 Adapted mask A-6
1.4.1 Themaskamesizeandthemaskstandardposition A-6
1.5 Inverter A-7
2. Periodic inspection check sheet A-9
3. User support A-12
3.1 YAMAHA Service website A-12
4. YSP10 Maintenance parts A-13