YSP10_Mainte_E.pdf - 第19页
General Contents EMKMJ-2 16 -0 3 00 General Contents Introduction 1. About this manual i 2. Contents of each chapter ii 3. Maintenance list iii Chapter 1 Maintenance 1. Maintaining machine perfor mance 1-1 1.1 Essential …
4. Safety message in this manual
xv
Safety instructions
4. Safety message in this manual
The contents that must be followed to prevent users and third parties from injury and damage to a
machine are explained as "Warning" and "Caution" in this manual. The contents that are required and
helpful information when operating a machine are explained as "Note" and "Tip".
►
Warning
w
WARNING
INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS
INJURY. THESE ARE POINTS MOST ESSENTIAL FOR PROTECTING THE SAFETY OF THE MACHINE OPERATOR, INSPECTOR
AND SERVICE PERSONNEL.
►
Caution
c
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor injury, or material loss or damage to
the machine. These points are important for protecting the safety of the machine and data, etc.
►
Note
n
NOTE
Provides required information when operating a machine in a simple and clear manner.
►
Tip
TIP
Provides helpful explanation for work.
►
Emergency stop
e
IF THIS MARK IS IN THIS MANUAL, MAKE SURE TO WORK WHILE A MACHINE IS IN EMERGENCY
STOP.
General Contents
EMKMJ-2
16-0300
General Contents
Introduction
1. About this manual i
2. Contents of each chapter ii
3. Maintenance list iii
Chapter 1 Maintenance
1. Maintaining machine performance 1-1
1.1 Essential conditions and working environment 1-1
1.2 Importance of periodic inspections and cleaning 1-2
1.3 Importance of appropriate humidity management 1-2
2. Preparing for maintenance works 1-3
2.1 Consumable parts 1-3
2.1.1 Conveyor related parts 1-3
2.1.2 Filters 1-4
2.2 Replacement parts 1-5
2.2.1 Squeegee 1-5
2.2.2 The parts recommended to replace periodically 1-7
2.3 Maintenance tools 1-8
2.3.1 Cleaning tools 1-8
2.3.2 Lubricating tool and grease 1-8
2.4 Required tools 1-9
3. Before the maintenance work 1-10
Chapter 2 Daily maintenance items
1. Daily inspection 2-1
2. The daily inspection and cleaning 2-2
2.1 Mask camera 2-2
2.2 Board camera 2-3
2.3 Squeegee 2-4
2.4 Cleaning unit 2-5
2.5 Maskvacuumunit,boardapandedgeclampplate 2-6
2.6 Solder drop prevention plate (option) 2-7
2.6.1 Fixed type 2-7
2.6.2 Removable type 2-8
General Contents
Chapter 3 Periodic maintenance items
1. Before beginning work 3-1
2. Monthly maintenance 3-2
2.1 Cleaning matrix plate 3-2
2.2 Motion check of edge clamp 3-3
2.3 Motioncheckofboardap 3-4
2.4 Suction unit 3-5
2.4.1 Cleaningandreplacingthelter 3-5
2.4.2 Visual inspection of blower hose 3-6
2.5 CX-axis, CY-axis and cleaning unit 3-7
2.5.1 Cleaning and lubricating the CX-axis 3-7
2.5.2 Cleaning and lubricating the CY-axis and the cleaning unit 3-13
2.6 Mask holder 3-16
2.6.1 Inspection and cleaning of mask holder plate 3-16
2.7 Base unit and others 3-17
2.7.1 Inspectingandcleaningthefanlters. 3-17
2.7.2 Replacingair/oilmistlterandcleaningcup. 3-18
3. 3-month maintenance 3-21
3.1 W-axis 3-21
3.1.1 Cleaning and lubrication of W-axis 3-21
3.2 PU-axis 3-24
3.2.1 Cleaning and lubricating the PU-axis 3-24
3.3 Z-axis 3-26
3.3.1 Cleaning and lubricating the Z-axis 3-26
3.4 SY-axis 3-29
3.4.1 Cleaning and lubricating SY-axis 3-29
3.5 SZ-axis 3-31
3.5.1 Cleaning and lubricating SZ-axis 3-31
3.5.2 Cleaning and Lubricating of SZ-axis with PSC 3-35
4. 6-month maintenance 3-39
4.1 X-axis and Y-axis 3-39
4.1.1 Cleaning and lubricating for X-axis and Y-axis 3-39
Chapter 4 The parts to be replaced and its procedures
1. Scraper unit 4-1
1.1 Metal squeegee 4-1
1.2 Urethane squeegee 4-2
2. Blower hose 4-3
3. Conveyor transfer belt 4-5
4. Mask vacuum unit 4-13
4.1 Cleaningandreplacingthemaskvacuumlter 4-13