4OM-1054-002.pdf - 第5页

Contents Page Before Use .......................................................................................... 1 About the Instruction Manual ............................................................ 2 Contents .…

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About the Instruction Manual
Volume 5: Pneumatic and Electrical Diagrams
This provides various kinds of material such as pneu-
matic and electrical circuit diagrams for those who are
in charge of machine servicing operations.
Coverage: Pneumatic Diagram, Parts Location, Elec-
trical Circuit Diagrams, etc.
COMPONENT LIBRARY:
This describes an explanation of component library data
and how to create it.
• This manual may not be copied, in whole or part, with-
out written consent of the publisher.
• This manual should be regarded as part of the ma-
chine and the contents comply with all the specifica-
tions regarding the purchased machine. Please keep
this manual within reach to serve as a handy tool in
completely understanding the workings of this ma-
chine.
• The contents of this manual are subject to change
without prior notice.
0111-003 3
AGS01ETRP
Fig. 4X6
Fig. 4X7
Contents
Page
Before Use .......................................................................................... 1
About the Instruction Manual ............................................................ 2
Contents .............................................................................................. 4
Checking Items.................................................................................... 7
Safety Precautions .............................................................................. 9
Section 1 Maintenance
.........................................................1- A
1. Periodic Maintenance .................................................................1- 1
1.1 Precautionary Items before Maintenance .............................1- 1
1.2 Preparation for Maintenance .................................................1- 2
1.2.1 Preparation for Cleaning ...................................................1- 2
1.2.2 Preparation for Lubrication ...............................................1- 2
1.3 Maintenance Spots .................................................................1- 8
1.3.1 General View .......................................................................1- 8
1.3.2 Understanding of Maintenance
Items on Each Section ...................................1-10
1.3.3 Inspection, Cleaning, and Lubrication Spots ..................1-11
1.4 Maintenance Method ..............................................................1-47
1.4.1 Air Source ............................................................................1-47
1.4.2 Filter Replacement of Head Section ................................1-48
1.4.3 Cleaning of Vacuum Nozzle ...............................................1-49
1.4.4 Detachment and Attachment of Vacuum Nozzle ..............1-50
1.4.5 Disassembly, Cleaning, and Lubrication of
Miniature Stroke Bearing......................................1-56
1.4.6 Lamp Replacement of Light Source
Device for Recognition Lighting ..................1-64
1.4.7 Replacement of Cutter Blade ............................................1-66
1.4.8 Lubrication of Linear Guide in Feeder
Carriage Section ............................................1-67
1.4.9 Cleaning of Linear Scale Section .....................................1-78
1.4.10 Cleaning of Linear Motor's Yoke Sides .........................1-84-1
1.5 Maintenance Check List .........................................................1-85
1.5.1 Daily Maintenance ..............................................................1-85
1.5.2 Weekly Maintenance ..........................................................1-86
1.5.3 Monthly Maintenance .........................................................1-87
1.5.4 Every 3 Months Maintenance ............................................1-89
1.5.5 Every 6 Months Maintenance ............................................1-91
1.5.6 Yearly Maintenance ............................................................1-91
2. Lists of Consumables and Important Servicing Parts .............1-92
2.1 Lists of Consumables..............................................................1-92
2.2 List of Important Servicing Parts ...........................................1-94
0307-005 4 AGS01ETRP
Contents
Page
Section 2 Troubleshooting
.................................................2- A
1. Scope ............................................................................................2- 1
1.1 Scope of Troubleshooting ......................................................2- 1
1.2 "CHECK" Windows ..................................................................2- 2
1.2.1 "CHECK" Windows .............................................................2- 2
1.2.2 List of Check Messages.....................................................2- 4
1.3 Machine Information ...............................................................2- 9
1.3.1 "Machine Information" Window .........................................2- 9
1.3.2 List of Check Messages.....................................................2- 11
1.4 "ERROR" Windows .................................................................2- 20
2. Easy Troubleshooting .....................................................................2- 22
2.1 Power Operation Impossible ..................................................2- 22
2.2 Nothing Displayed on Touch Screen ....................................2- 23
2.3 [EMERGENCY STOP] Switch Pressed .................................2- 24
2.3.1 During Automatic Operation ..............................................2- 24
2.3.2 During Pass Operation ......................................................2- 26-1
2.4 Continuous Operation Disabled
during Component Placement ......................................2- 27
3. Troubleshooting after Error Window (Error ID) ...........................2- 30
3.1 Typical Description ..................................................................2- 31
3.2 Error IDs and Controlled Areas..............................................2- 32
3.3 Error IDs and Remedial Procedures .....................................2- 33
4. Troubleshooting on Recognition System (Error ID) ...................2-168
4.1 Typical Description ..................................................................2-168
4.2 Recognition Error IDs and Controlled Areas .......................2-169
4.3 Recognition Error IDs and Remedial Procedures ...............2-170
4.3.1 Recognition Communication and Data Errors ................2-170
4.3.2 Component Recognition Errors .......................................2-186
4.3.3 P.E.C. Recognition Errors .................................................2-195
4.3.4 Nozzle Recognition Errors ...............................................2-197
4.3.5 Various Teach Errors .........................................................2-198
4.3.6 Component Recognition
Lighting Lamp Burnout Errors ..............................2-204
4.3.7 Lighting Control Board-to-Board
Communication Errors ...........................................2-205
5. Troubleshooting related to
Component Pick and Placements.......................................2-206
5.1 Classification of Failure Symptoms and Helpful
Hints on Countermeasures against Failure ........2-206
5.1.1 Classification of Failure Symptoms ..................................2-206
5.1.2 Helpful Hints on Countermeasures against Failure ......2-207
0307-004 5 AGS1ETRP