RS-1 使用说明书 用户使用 Rev01.pdf - 第10页
2- 15 - 3 标记识别错误 ································································ ······························ 2- 151 2- 15 - 4 打开安全盖（安全 罩） ··············································································…
2-3 设备的启动和退出 ··································································································· 2-5
2-3-1 设备的启动 ·······································································································2-5
2-3-2 设备的退出方法·································································································2-7
2-3-3 停电对策 ··········································································································2-8
2-3-4 接通电源时吸嘴安装异常 ·················································································· 2-10
2-3-5 事件画面 ········································································································ 2-13
2-4 预热 ··················································································································· 2-14
2-4-1 初始画面 ········································································································ 2-14
2-4-2 条件设置 ········································································································ 2-15
2-4-3 运行内容 ········································································································ 2-16
2-5 通过模式 ············································································································· 2-17
2-6 文件操作 ············································································································· 2-20
2-6-1 打开（读入文件）···························································································· 2-20
2-6-2 保存 ·············································································································· 2-21
2-6-3 另存为 ··········································································································· 2-21
2-7 生产准备 ············································································································· 2-22
2-7-1 设置基板 ········································································································ 2-22
2-7-2 元件供应部分的准备 ························································································ 2-29
2-7-3 ATC 的准备 ····································································································· 2-31
2-8 生产画
面 ············································································································· 2-33
2-8-1 生产画面的启动······························································································· 2-33
2-8-2 生产条件画面 ·································································································· 2-34
2-8-3 生产开始 ········································································································ 2-40
2-9 生产管理信息（窗口） ··························································································· 2-53
2-9-1 生产管理信息 ·································································································· 2-53
2-10 确认电动式供料器································································································ 2-62
2-10-1 电动式供料器确认画面 ···················································································· 2-62
2-11 生产程序 ············································································································ 2-66
2-11-1 设置元件数 ··································································································· 2-66
2-11-2 编辑数据 ······································································································ 2-69
2-11-3 检查生产程序 ································································································ 2-76
2-11-4 重试列表 ······································································································ 2-78
2-12 生产辅助 ············································································································ 2-89
2-12-1 支援准备 ······································································································ 2-89
2-12-2 确认贴片点 ································································································· 2-104
2-12-3 通用图像元件方向检查 ·················································································· 2-108
2-12-4 检测激光高度 ······························································································ 2-116
2-13 工具 ················································································································ 2-122
2-13-1
操作选项 ··
·································································································· 2-122
2-13-2 显示项目设置 ······························································································ 2-122
2-14 生产时的各项处理······························································································ 2-125
2-14-1 ZA 轴 3mm 高度的动作条件 ············································································ 2-125
2-14-2 继续返回原点 ······························································································ 2-125
2-14-3 继续生产 ···································································································· 2-127
2-14-4 归还吸嘴 ···································································································· 2-135
2-14-5 设备信息的取得 ··························································································· 2-137
2-14-6 摄像机跟踪贴片位置 ····················································································· 2-139
2-14-7 摄像机跟踪吸取位置 ····················································································· 2-141
2-15 生产时的错误处理/暂停 ······················································································· 2-143
2-15-1 发生错误 ···································································································· 2-143
2-15-2 无元件 ······································································································· 2-148
2-15-3 标记识别错误 ······························································································ 2-151
2-15-4 打开安全盖（安全罩） ·················································································· 2-154
2-15-5 供料器台架下降 ··························································································· 2-155
2-15-6 供料器的插拔 ······························································································ 2-156
2-15-7 送料器浮动检测 ··························································································· 2-156
2-15-8 保护元件 ···································································································· 2-157
2-15-9 暂停时的无元件补满功能 ··············································································· 2-159
2-15-10 生产开始时的检查 ······················································································ 2-160
2-15-11 循环停止 ·································································································· 2-161
2-15-12 供料器插拔模式 ························································································· 2-162
2-16 FCS（选购项） ································································································· 2-162
第 3 章 维护 ··················································································································· 3-1
3-1 日常检查项目一览 ··································································································· 3-1
3-1-1 气压、排水瓶 ····································································································3-3
3-1-2 真空泵压力 ·······································································································3-4
3-1-3 管道及接头 ·······································································································3-5
3-1-4 各单元气缸 ·······································································································3-5
3-1-5 空气过滤器（LNC120-8 Head） ·············································································3-6
3-1-6
传送带 ·············································································································3-7
3-1-7 传送滑轮 ··········································································································3-8
3-1-8 支撑板 ·············································································································3-8
3-1-9 垃圾箱 ·············································································································3-9
3-1-10 空气过滤器（统一更换台车） ··········································································· 3-10
3-2 清扫 ··················································································································· 3-11
3-2-1 XY 轴直动单元 ································································································· 3-11
3-2-2 各种传送传感器······························································································· 3-12
3-2-3 CAL 块 ··········································································································· 3-13
3-2-4 激光校准传感器······························································································· 3-14
3-2-5 高度测量装置(HMS) ·························································································· 3-15
3-2-6 吸嘴 ·············································································································· 3-16
3-2-7 吸嘴外圈 ········································································································ 3-18
3-2-8 ATC 单元 ········································································································ 3-19
3-2-9 供料器台架 ····································································································· 3-19
3-2-10 统一更换台车 ································································································ 3-20
3-2-11 台架升降机 ··································································································· 3-20
3-2-12 OCC（偏光滤光片） ························································································ 3-21
3-2-13
VCS 单元 ······································································································· 3-22
3-2-14 风扇马达过滤器 ····························································································· 3-23
3-2-15 切带刀刃 ······································································································ 3-24
3-3 注油 ··················································································································· 3-25
3-3-1 XY 轴直动单元 ································································································· 3-25
3-3-2 X/Y 轴滚珠丝杠 ······························································································· 3-26
3-3-3 传送螺旋轴 ····································································································· 3-27
3-3-4 传送导轴 ········································································································ 3-27
3-3-5 驱动轴 ··········································································································· 3-27
3-3-6 滚珠丝杠和花键轴···························································································· 3-28
3-3-7 支撑台 ··········································································································· 3-29
3-3-8 统一更换台车 ·································································································· 3-30
3-3-9 台架升降机 ····································································································· 3-30
3-3-10 传送停止挡块 ································································································ 3-31
3-4 消耗品列表 ·········································································································· 3-31
3-5 推荐定期更换部件 ································································································· 3-32
3-6 使用润滑油、油 ···································································································· 3-32
3-7 定期更换零件更换方法 ··························································································· 3-33
3-7-1 切带单元的更换······························································································· 3-33
3-7-2 真空泵零件的更换···························································································· 3-33
第 4 章 制作生产程序 ······································································································· 4-1
4-1 流程图 ·················································································································· 4-1
4-2 环境设置 ··············································································································· 4-2
4-2-1 用户组 ·············································································································4-2
4-2-2 显示语言设置 ····································································································4-5
4-2-3 调整日期和时间·································································································4-6
4-3 制作生产程序 ········································································································· 4-7
4-3-1 启动生产程序编辑······························································································4-7
4-3-2 生产程序的制作步骤 ··························································································4-8
4-3-3 基板数据 ··········································································································4-8
4-3-4 贴片数据 ········································································································ 4-36
4-3-5 元件数据 ········································································································ 4-45
4-3-6 吸取数据 ······································································································ 4-119
4-3-7 数据完成状态 ································································································ 4-127
4-3-8
数据一致性检查··································································
··························· 4-128
4-4 优化 ················································································································· 4-129
4-4-1 设置优化条件 ································································································ 4-129
4-4-2 执行优化 ······································································································ 4-141
4-5 其他功能 ··········································································································· 4-150
4-5-1 编辑 ············································································································ 4-150
4-5-2 工具 ············································································································ 4-165
4-5-3 列表画面的功能····························································································· 4-174
4-5-4 示教 ············································································································ 4-177
4-5-5 环境设置 ······································································································ 4-201
4-5-6 机器操作 ······································································································ 4-204
4-5-7 测量、检查 ··································································································· 4-230
4-6 文本文件输出 ····································································································· 4-279
4-7 退出编辑程序 ····································································································· 4-281
第 5 章 数据库 ················································································································ 5-1
5-1 元件数据库 ············································································································ 5-1
5-1-1 数据库使用方法·································································································5-1
5-1-2 注册 ················································································································5-4
5-1-3
命令列表 ··
········································································································5-5
5-1-4 重新查找 ··········································································································5-9
第 6 章 通用图像元件 ······································································································· 6-1
6-1 通用图像元件 ········································································································· 6-1
6-1-1 概要 ················································································································6-1
6-1-2 通用图像元件的规格
·
·························································································6-2
6-1-3 通用图像元件的数据制作概要 ··············································································6-3
6-2 通用图像的输入项目 ································································································ 6-4
6-2-1 制作元件要素组/元件要素格式 ·············································································6-5
6-2-2 制作扩展列数据格式 ························································································ 6-13
6-3 元件查看器 ·········································································································· 6-14
6-3-1 打开元件查看器······························································································· 6-14
6-3-2 「元件查看器」的使用方法 ··············································································· 6-16