00195779-0102_UM_D4_SR605_EN.pdf - 第179页

User manual SIPLACE D4 4 Setting up and commissioning From software version SR.605.xx 07/2008 EN Edition 4.3 Setting up the machine 179 4.3.1 1 Removing the corrosion prot ection from the guide rails The machines were gi…

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4 Setting up and commissioning User manual SIPLACE D4
4.3 Setting up the machine From software version SR.605.xx 07/2008 EN Edition
178
4.3.9 Making final adjustments to the machine
→ Place the machine's spirit level on the panels of the PCB conveyor in placement area 1 in
both the X and the Y directions. The PCB conveyor width is preset:
Single conveyor 210 mm
Dual conveyor, track 1 100 mm
Dual conveyor, track 2 210 mm 4
PLEASE NOTE: 4
On the dual conveyor, place the spirit level only on the outer panels of the machine for ad-
justing in the X direction.
→ Measure the distance between the top edge of the PCB conveyor belt and the floor. This dis-
tance should be 800 mm, 900 mm, 930 mm or 950 mm.
→ Use the size SW65 single-head wrench to adjust the outer machine feet (item 1 in Fig.
4.3 - 2
, page 168) so that the label on the machine spirit level does not deviate from the zero
point for the required PCB conveyor height.
→ Check the required PCB conveyor height.
→ Once the machine is aligned, tighten the lock nuts on the outer machine feet.
→ Unscrew the middle machine feet (item 3 in Fig. 4.3 - 2
, page 168) until they are seated firmly
on the ground.
→ Make sure that you do not unscrew the middle machine feet so far that the machine is no lon-
ger adjusted.
→ Lock the middle machine feet in position.
→ Use the spirit level to ensure that the machine is precisely aligned.
4.3.10 Removing the shipping braces
Remove all the shipping braces from the gantry axes.
User manual SIPLACE D4 4 Setting up and commissioning
From software version SR.605.xx 07/2008 EN Edition 4.3 Setting up the machine
179
4.3.11 Removing the corrosion protection from the guide rails
The machines were given a corrosion protection treatment before they were delivered.
CAUTION 4
– You should therefore remove the corrosion protection from all the axes and bearings when
you traverse the machine axes for the first time during commissioning.
– Grease all the axes and bearings with the grease described in the maintenance instructions.
If the corrosion protection agent is mixed with the bearing grease on the axes this can greatly re-
duce the service life of the bearings and guide rails.
CAUTION 4
Do not allow any alcohol to enter the guide carriages when you clean the guide rails and scale
rods. Alcohol will damage the bearing grease in the guide carriages.
4
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4 Setting up and commissioning User manual SIPLACE D4
4.4 Adapting the component trolley to the PCB conveyor height From software version SR.605.xx 07/2008 EN Edition
180
4.4 Adapting the component trolley to the PCB conveyor
height
The component trolley for the S feeder modules can be set to the following PCB conveyor heights
with just a few simple actions:
830 mm ± 15 mm Standard height
900 mm ± 15 mm Option
930 mm ± 15 mm Option
950 mm ± 15 mm SMEMA option 4
4.4.1 Warning instructions
WARNING 4
Only SIPLACE engineers or qualified personnel are permitted to adjust the component trolley
height.
→ Always follow the applicable accident prevention regulations.
→ Remove all the feeder modules from the component table bed if you want to adjust the height
of the component table.
4.4.2 Tools and equipment
You will need the following tools and equipment to adjust the height of the component trolley:
– Allen key, size 5
– Eye-bolt with M12 thread for lifting the component trolley table,
DIN 580 M12-St, item no. 00048350-xx
– Lifting device for raising the component trolley table, carrying capacity at least 80 kg