00195779-0102_UM_D4_SR605_EN.pdf - 第194页
5 Tasks for the operating personnel User manual SIPLACE D4 5.1 Personnel profile From software version SR.605.xx 07/2008 EN Edition 194 – Supplyin g the feeder modules wit h sufficient componen ts – Promptly refilling th…
User manual SIPLACE D4 5 Tasks for the operating personnel
From software version SR.605.xx 07/2008 EN Edition 5.1 Personnel profile
193
5 Tasks for the operating personnel
This chapter contains a number of subjects that are intended to help you during your daily work
on a SIPLACE line. For example, you are provided with preventative measures that you can take
to minimize the down time on the machine to obtain the highest possible level of efficiency for the
SIPLACE line during production.
PLEASE NOTE: 5
The sequence for switching the machine on and off is described in the "Getting Started with Station
Software 605.xx".
→ Follow the sequences and safety instructions described in this section.
5.1 Personnel profile
PLEASE NOTE 5
Please note:
→ No one may start up, operate or otherwise work on the machine unless they have the relevant
qualification. Otherwise the machine is not being used as prescribed, which could endanger
life and limb, and result in material damage. You will find further information about this in Sec-
tion 1.1.7
, page 18.
→ The qualification must be proven by means of training courses or instruction for the person-
nel. The instruction is to be given by personnel trained and authorized by SIPLACE.
5.1.1 Operator level "Operator"
5.1.1.1 Training courses
A list of training courses can be found in Section 1.3, page 22.
5.1.1.2 Tasks
The operating and maintenance personnel should be given the following task:
– Checking the assignment of components to the feeder modules
→ To do this, a set-up check is to be carried out several times a day, preferably at the start of
a shift, to make sure that the correct components are set up.
5 Tasks for the operating personnel User manual SIPLACE D4
5.1 Personnel profile From software version SR.605.xx 07/2008 EN Edition
194
– Supplying the feeder modules with sufficient components
– Promptly refilling the components and splicing the tapes
– Checking to make sure that the components are in their correct pick-up positions (see Fig.
5.8 - 1
)
– Checking the flow of material to the PCBs on the input and output conveyor
– Checking the set-up quality
– Random sampling of the PCBs before they enter the soldering furnace.
– Observing the ESD regulations
– Fault prevention (see Section 5.8
, page 213)
– Observing the fault displays and messages at the station and passing the information on to
the line engineer if necessary
– Carrying out the work specified in the preventive maintenance manual
5.1.1.3 Tools and equipment
All operators are to be equipped with the tools listed in the following. It is recommended to store
the tools in an appropriate container to avoid being injured when removing the tools from the con-
tainer (i.e. by a pair of tweezers).
Every operator of the machine requires:
– Operator kit (item no. 00349303-xx)
– SMD tweezers
– A brush with short bristles to clean the component tables
– A set of small regular and Phillips-head screwdrivers
– Scissors for splicing tape (do not use multi-purpose scissors or diagonal cutters)
– Tape splicing tool (item no. 02102987-xx)
– Splicing materials:
– Splicing plates (4,000), item no. 00318671-xx
– SMD tape connector 4.3 mm (4,000), item no. 00356343-xx)
– SMD tape connector 16 mm (1,000), item no. 00356344-xx)
– Erasers or fiberglass pens to remove fiducials
– Indelible pens for marking the tracks
– Vacuum cleaner
User manual SIPLACE D4 5 Tasks for the operating personnel
From software version SR.605.xx 07/2008 EN Edition 5.1 Personnel profile
195
5.1.2 Operator level "Line engineer"
5.1.2.1 Training courses
A list of training courses can be found in Section 1.3, page 22.
5.1.2.2 Tasks
The line engineers should be assigned the following tasks:
– Acting as a contact for the operators
– Maintaining the machine log book
– Monitoring and carrying out preventive maintenance at the specified intervals
– Monitoring the workplace to ensure that it is clean and safe
– Monitoring conformity with ESD regulations
– Carrying out quality control
– Following up and reporting fault messages
– Making sure that errors have been eliminated
– Providing all materials required to produce the job in a timely manner, such as
–PCBs
– Splicing materials
– Soldering paste
– Components
– Feeder modules, etc.
– Setting up the station for a new production batch
– Checking the feeder module settings:
– Increment
– Pick-up position
– Checking the management data from MaDaMaS or OIS
– Asking the responsible programmers to modify placement programs
– Ensuring a smooth flow of information between the individual groups
5.1.3 Operator level "Service engineer"
5.1.3.1 Training courses
A list of training courses can be found in Section 1.3, page 22.