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3 What to do when .. . User M anual SIPLACE HS-50 3.12 Line engineer profile Software Version SR.50x.xx 01/2006 US Edition 116 – Com ponents – Feed er modules , etc. – Se tting up the statio n for a ne w production batch…

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User Manual SIPLACE HS-50 3 What to do when ...
Software Version SR.50x.xx 01/2006 US Edition 3.11 Operator profile
115
3.11 Operator profile
The operating personnel are to be assigned the following tasks:
Supplying the feeder module with sufficient components
Checking to make sure that the right components are placed in the feeder modules
Promptly refilling the components and splicing the tapes
Checking to make sure that the components are in their correct pick-up positions (see
Fig. 3.8 - 2
)
Checking the flow of material to the PCBs on the input and output conveyor
Checking the quality of the PCBs
Random sampling of the PCBs before they enter the soldering furnace.
Observing the EGB regulations
Avoiding errors (see sections 3.7.1
and 3.7.2)
Noting error displays and messages on the station and notifying the line engineer, if necessary
Carrying out the maintenance work specified in the User Manual
3.12 Line engineer profile
The line engineers should normally have attended the SIPLACE basic training course and are to
be assigned the following tasks:
Acting as a contact for the operators
Maintaining the machine log book
Monitoring and carrying out maintenance at the specified intervals
Monitoring the workplace to ensure that it is clean and safe
Monitoring conformity with EGB regulations
Carrying out quality control
Following up and reporting fault messages
Making sure that errors have been eliminated
Providing all materials required to produce the job in a timely manner, such as
–PCBs
Soldering paste
3 What to do when ... User Manual SIPLACE HS-50
3.12 Line engineer profile Software Version SR.50x.xx 01/2006 US Edition
116
Components
Feeder modules, etc.
Setting up the station for a new production batch
Checking the settings of the feeder modules
Checking the management data
Asking the responsible programmers to modify placement programs
Ensuring a smooth flow of information between the individual groups
3
User Manual SIPLACE HS-50 4 Component handling
Software Version SR.50x.xx 01/2006 US Edition 4.1 Overview
117
4 Component handling
4.1 Overview
4.1.1 Feeders
The following feeder modules are currently available for supplying various component types to the
placement system: 4
8 mm SII module
3 x 8 mm S module
3 x 8 mm S module for 0201/0402 components
12/16 mm S module
12 mm S module for capacitors based on powdered metal, model C/D
12 mm S module for capacitors based on powdered metal, model E
24/32 mm S module
Linear vibratory feeder, type 3
Bulk case feeder
These feeder modules can be used to process the latest package forms of all components, such
as bulk cases, stick steel magazines and taped components. 4
The most important feature of the modular component feeding system is its great flexibility. For
example, the feeding intervals can be set on the module. The tape feeder modules can handle
both paper and blister tapes. In this way, just a small selection of modules is sufficient for inserting
a wide range of component types. 4
The position detection (vision) system on the feeder modules enables the precise component
pick-up position to be determined. The position is determined automatically whenever the feeder
module or component table is changed. 4
Feeder modules can thus be changed quickly and easily, even by inexperienced personnel. 4
PLEASE NOTE 4
Detailed information on the feeder modules is contained in the component feeder module operat-
ing instructions. 4