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2 Operational Safety User Manual S IPLACE HS-50 2.6 Lock o ut and tag out procedur e Software Version SR.50x.xx 01/2006 US Edition 88 2.6 Lock out and t ag out procedure 2.6.1 Purpose and scope Before pe rforming a ny ma…

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User Manual SIPLACE HS-50 2 Operational Safety
Software Version SR.50x.xx 01/2006 US Edition 2.5 Energy state of the placement system after switching off at the main switch
87
2
2.5.2 Main switch switched off - machine disconnected from the power supply
The placement system is de-energized, apart from slight residual voltages in the servo unit. 2
2
2.5.3 Compressed air conditions in the machine after switching off at the main
switch
When the placement system is switched off at the main switch (item 1 in Figure 2.5 - 1) or the
power supply to the placement system fails, the electrically-controlled main valve Y1 shuts off the
compressed air unit (item 3 in Figure 2.5 - 1
). The pressure drops to 0 bar within 5 seconds. 2
S1 main switch
Cable connection terminals 1, 3, 5
3 x 204 V AC
3 x 230 V AC
3 x 380 V AC
3 x 400 V AC
3 x 415 V AC
Servo unit (see item 5 in Figure 2.5 - 2
)
Test socket X2
Test socket X3
Test socket X4
GND X1
< 10 VDC
< 10 VDC
< 10 VDC
Control unit (see items 3, 4, 5 and 6
in Figure 2.5 - 2
)
Test socket + 12 VDC (x3ta)
Test socket - 12 VDC (x4ta)
Test socket + 15 VDC (x3tb)
Test socket - 15 VDC (x4tb)
Test socket + 5 VDC (x3td)
Test socket + 24 VDC (x4td)
Test socket + 50 VDC (x5te)
Test socket + 5 VDC (x4te)
GND (x3td)
0 VDC
0 VDC
0 VDC
0 VDC
0 VDC
0 VDC
0 VDC
0 VDC
2 Operational Safety User Manual SIPLACE HS-50
2.6 Lock out and tag out procedure Software Version SR.50x.xx 01/2006 US Edition
88
2.6 Lock out and tag out procedure
2.6.1 Purpose and scope
Before performing any maintenance work or service work, a procedure of locking and tagging
must be followed. The procedure, when followed correctly eliminates the possibility of an em-
ployee being injured. 2
NOTE 2
These procedures represent the minimum lock/tag out requirements. Any additional safe-guards
needed to complete work safely can be specified by facilities supervision, the safety officer, the
safety committee and the health department.
2
2.6.2 Description
Whenever it becomes necessary to isolate, control and release energy, the following procedure is
to be followed 2
(1) Notify affected employees.
(2) Shut down equipment, using normal stopping procedures, such as
depressing the stop button
shutting down the station computer or
switching off the placement system at the main switch.
(3) Isolate the equipment from all its energy sources such as
compressed air supply and
power supply.
(4) Lock Out equipment.
Apply the lock and the lockout whenever possible.
2
User Manual SIPLACE HS-50 2 Operational Safety
Software Version SR.50x.xx 01/2006 US Edition 2.6 Lock out and tag out procedure
89
2
Fig. 2.6 - 1 Locking the motor contactor
(1) Turn the operating lever (1) counter-clockwise.
(2) Use the screwdriver to push the locking lug (2) out of the operating lever (1).
(3) Secure the operating lever with a padlock (3).
2
The Tag Out alternative:
If a machine can be locked out, it must be. However, there are situations where energy iso-
lating devices can not accommodate locks. In these cases, the energy isolating devices must
be tagged to warn employees that the machine is de-energized for servicing. The tag must be
securely fastened, it must be placed in a position visible to all and it may only be removed by
the person who attached it. 2