YG12_英文保养手册.pdf - 第4页

3.2 Cleaning and lubricating the inside of the spline shaft 3-1 9 3.2.1 Cleaning the inside of the spline shaft 3-1 9 3.2.2 Checking the negative pressure 3-2 2 3.3 Checking the spline shaft movement and lubricating the …

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2. Preparing for maintenance tasks 1-2
2.1 Consumable parts and replaceable parts (for repairs) 1-2
2.1.1 Consumable parts 1-2
2.1.2 Replaceable parts (for repairs) 1-4
2.2 Maintenance tools 1-5
2.2.1 Cleaning tools 1-5
2.2.2 Lubricating tools and grease 1-7
2.3 Required tools 1-9
Chapter 2 Daily maintenance items
Before beginning work 2-1
1. Checking the nozzle 2-2
1.1 Check with software 2-2
1.2 Checking the nozzles visually 2-4
2. Cleaning the feeder plate 2-5
3. Cleaning the camera transparent cover 2-6
Chapter 3 Periodic maintenance items
1. Weekly inspection 3-1
1.1 Checking and cleaning the nozzles 3-1
1.1.1 Checking and cleaning the spring-action parts 3-1
1.1.2 Checking the nozzle leaf springs 3-3
1.2 Checking the conveyor sensor condition and operation 3-4
1.3 Checking the board clamp condition and operation 3-5
1.3.1 Checking the board clamp condition 3-5
1.3.2 Checking the board clamp operation 3-5
2. Monthly or bimonthly inspection 3-6
2.1 Cleaning the nozzle air path 3-6
2.2 Inspecting ball screws and linear guides of each axis 3-7
2.3 Cleaning and greasing the X, Y and W axes 3-8
2.3.1 Cleaning and greasing the X, Y and W axis ball screws 3-8
2.3.2 Cleaning and greasing the X, Y and W axes linear guides 3-11
2.4 Inspecting, cleaning and greasing the push-up shaft 3-13
2.5 Inspecting the board conveyor unit 3-15
2.5.1 Inspecting and cleaning the conveyor belt 3-15
3. Three-month inspection 3-16
3.1 Cleaning and replacing the ejector filter 3-16
3.1.1 Checking the ejector vacuum pressure 3-17
3.1.2 Checking the blow valve operation (each head) 3-18
3.1.3 Checking the cleaning blow valve operation (for all heads) 3-18
3.2 Cleaning and lubricating the inside of the spline shaft 3-19
3.2.1 Cleaning the inside of the spline shaft 3-19
3.2.2 Checking the negative pressure 3-22
3.3 Checking the spline shaft movement and lubricating the slide section
3-23
3.4 Checking the SC-axis flex cable 3-24
3.5 Inspecting and cleaning the air/mist filters 3-25
4. Six-month or one-year inspection 3-27
4.1 Cleaning the camera lighting unit (6-month inspection) 3-27
4.2 Checking the R-axis spline belt (1 year) 3-28
4.3 Cleaning and replacing the blow station filter (1 year) 3-29
4.4 Checking the nozzle station sensor condition (1 year) … option
3-30
4.5 Inspecting and cleaning the controller filter (1 year) 3-31
4.6 Cleaning the multi-view camera lens and lighting unit (1 year) …. option
3-32
4.7 Cleaning the scan camera lighting unit (6-month inspection)
3-34
Chapter 4 How to replace consumable parts
1. Replacing nozzle leaf springs 4-1
2. Replacing an air joint (YG12) 4-2
3. Ejector unit 4-3
3.1 Replacing an ejector bit 4-3
3.2 Replacing a solenoid coil 4-4
3.3 Replacing the cleaning blow valve 4-5
4. Replacing a feeder valve (YG12) 4-6
5. Cleaning and replacing the conveyor belts 4-7
6. Lubrication points 4-9
6.1 X-axis linear guide and ball screw 4-9
6.2 Y1 and Y2 axis linear guide and ball screw 4-10
6.3 PU-axis linear guide and ball screw 4-10
6.4 Conveyor W-axis linear guide and ball screw 4-11
6.5 Head spline shaft 4-11
Appendix
1. Specifications A-1
1.1 Air regulator unit A-1
1.2 Power connection terminals A-2
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Be sure to read these safety instructions before using YAMAHA surface mounters or related products.
Safety instructions
SF-E-0823-110
Safety instructions
Contents
CE marking (YS12) i
1. Safety ii
1.1 To ensure safety ii
1.1.1 Defining safety ii
1.1.2 Causes of injuries and accidents ii
1.2 Using safety gear ii
1.3 Restrictions on machine use iii
1.3.1 Defining the operator and service personnel iii
1.3.2 Restricting machine operation with passwords iii
1.4 Cautions during machine operation iii
1.5 Cautions during power outages iii
1.6 Cautions regarding ferromagnetic fields iii
1.7 Handling the internal tape cutter (YS12) iv
1.8 Keeping hands away from moving parts (YS12) iv
2. Safety message v
2.1 Safety message and categories in this manual v
2.2 Typical warning text found in manual vi
2.2.1 Safety instruction vi
2.2.2 Operation and handling precautions vii
2.2.3 Facilities and environmental condition viii
3. Warning labels and attachment positions ix
3.1 Warning labels ix
3.1.1 Handling of safety covers ix
3.1.2 Pinch or crush injury xi
3.1.3 Handling of each part xiii
3.2 Caution labels xiv
3.2.1 Influence on human body xiv
3.2.2 Machine breakdown or damage xvi
3.3 Label positions xix