FX-3RA_SPE_EN.pdf - 第14页

- 10 - 4- 4. Nozzle s V arious types of nozzles have been designed to increase the reliability of placement of each type of components as shown in the table below . Nozzles whose number is from 500 to 509 are used for bo…

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4-2-2 Outside dimension (except for the largest projections)

L-PWB, L-Wide-PWB specification (Unit: mm)

2020/2070

1650 (L,L-Wid e )

2420(L,L-Wid e )

2650(L) , 28 80 ( L-Wi de )

基板搬送高さ

900/950

1530/1580

1995/2045

XL-PWB specification

2020/2070

1850

2430

2880

基板搬送高さ

900/950

1530/1580

1995/2045

4-2-3 Mass

L-PWB、L-Wide-PWB specification: 3,500kg

XL-PWB specification: 3,750kg

4-3. Component placement Cycle Time (A number of components to

be placed per an hour)

L-PWB、L-Wide-PWB specification: 66,000 CPH (IPC9850)

XL-PWB specification: 51,500 CPH (IPC9850)

*1: This is a number of components to be placed for one hour when 400 1608, 1005 or

0603 components are placed onto 200 mm × 200 mm board at an angle of 0, 90, 180

and 270 degrees sequentially.

*2: The mounter places a 0402 component sequentially, and the cycle time is 51,500CPH

(for L, L-wide PWB) and 40,500CPH (for XL PWB).

*3: When you use the 0402 component support function to place a 0402 component on a

board, the mounter does not pick up two or more 0402 components simultaneously.

However, it can pick up a 0402 component(s) and other type component(s)

simultaneously if the other head is located within the simultaneous pick-up area viewed

from the placement head for a 0402 component.

*4: When the placement monitor is used, the placement cycle time of 3% max. becomes

slower. When the “The system pauses if a component existence error occurs” is used

in the placement monitor setting, the placement cycle time of 40% max. becomes

slower.

Conveyor height

(90)

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4-4. Nozzles

Various types of nozzles have been designed to increase the reliability of placement of each

type of components as shown in the table below. Nozzles whose number is from 500 to 509

are used for both laser recognition of components and vision

You can select one of the nozzle sets shown in Table as the standard nozzles supplied with

FX-3RA products.

Table Nozzles supplied as the standard devices

Nozzle Nozzle assembly

Applicable components

(reference) and remarks

NO.

Internal

diameter

of a nozzle

External

diameter of

a nozzle

A B D E F

Std.

Nozzle

slection

500

2-φ0.4

1.0 x 0.5 - 24 - - 18

Note.1

1005, 1608, 2012

*See

Note 2

SOT (Molding: 1.6 x 0.8)

501

φ0.25

0.7 x 0.4 - - - 18 18 0603

502

φ0.4 φ0.7

24 - 24 24 1005

503

φ0.6 φ1.0

24 - 18 12 -

1608, 2012,

SOT (Molding: 1.6 x 0.8),

SOT (Molding: 2.0 x 1.25)

504

φ1.0 φ1.5

- 12 12 6 6

2012, 3216, SOT23, SOT

(Molding: 2.0 x 1.25)

505

φ1.7 φ3.5

4 4 4 2 2

Aluminum electrolytic

capacitor

(small), tantalum electrolytic

capacitor, trimmer

506

φ3.2 φ5.0

4 - 2 - -

Aluminum electrolytic

capacitor (medium),

SOP (narrow type),

SOJ, Connector

507

φ5.0 φ8.5

4 - - - -

Aluminum electrolytic

capacitor (large),

SOP (wide type),

TSOP, QFP, PLCC, Connector

508

φ8.0 φ9.5

4 4 4 4 4 QFP, PLCC, BGA

Total number of nozzles 64 44 64 66 48 44

* Nozzles other than the supplied ones are optional.

* A nozzle assembly for a CVS is provided with the same number of nozzles.

* Total number of nozzles that can be installed onto an ATC station: 72. (18 nozzles for one

unit × 4 units)

Note1: As a set of standard nozzles (descried in the column “Std. Nozzles selection” above), you

can select 44 nozzles among those whose number is from 500 to 508C.

However, you have to select a nozzle to be used for calibration of the machine:

・ For laser calibration (one of the nozzles:500, 502 and 503)

・ For image calibration (508 nozzle)

Note 2: Since a theta error may occur due to the shape of the surface of a 2012R component to be

picked (such as differences of manufactures and/or resistance values), use a No. 504

nozzle if you have to place 2012R components in the high density (the gap between the

adjacent components: 0.3 mm or less).

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4-5. Applicable Component

4-5-1 Applicable component sizes

Unit=mm

Recognition device FX-3RA

Length

Width

LNC60/61

Minimum: 0.4 x 0.2

Maximum: □33.5

(Length of a side: 35 ) <See Note 1.>

Component

height

0.08 (for a 0402 component) to 6.0

Lead pitch

0.65 or more <See Note 2. >

Ball pitch

1.00 or more <See Note 2. >

Note 1: The maximum size of components that can be recognized with 6 nozzles of the

LNC60/61 at the same time is □ 10.0 mm.

When you are to place components whose size is more than □ 10.0 mm with the

LNC60/61 head, only three heads are used to pick them up.

For placement of element 0402, a dedicated tape feeder as well as nozzle 509 is

required.

Note 2: Neither a lead section nor a ball section can be recognized with laser.

4-6. Component Placement Accuracy at X, Y and

Placed positions (X, Y)

Unit=μm

Component name

Component placement accuracy

Square chip

± 50 (Cpk ≥ 1)

Placed posture (

) (Unit: degrees)

Component name

Size Laser recognition device LNC60/61

Square chip

0402 ±5.0

0603 ±3.0

1005 ±2.5

1608 or larger ±2.0

Adjacent pitch

- 0402: 0.15mm

- 0603, 1005: 0.20mm