FX-3RA_SPE_EN.pdf - 第27页
- 23 - (8) Board barcode recognizing function (for a barcode/2 - D code) W he n you use the function for recognizing a barcode or a 2 - D code on a board (optional), you can set the board co de in the databas e of sho t …
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5-2-12 Placement Monitor (Factory-Set Option)
This system provides you the images of the picking and the placing operations during the
production. The ultra-miniature camera, which is installed on the head, monitors the
operation process and transfers the images to the computer of the placement monitor
system. The system checks the presence or absence of components by comparing the
images before and after the placement. Also, this system allows you to analyze the cause of
an error by viewing the images displayed on the computer.
Features
(1) Function for shooting images of component pick-up/placement
The micro miniature camera takes pictures when a component is picked up and when it is
placed on a board.
An image can be shot for each nozzle.
You can specify whether to shoot an image or not with a production program.
An obtained image can be displayed onto a computer for the Placement Monitor in real
time.
If a communication error occurs, the corresponding error is displayed on the Mounter.
User’s visual check can obtain an optimum parameter, or shorten the time for analyzing
the cause of a trouble.
(2) Trouble cause analyzing tool
Recorded images are linked to the mounter and the computer for the Placement Monitor, and
a database of these images is made.
If any trouble occurs, search through the database allows you to analyze its cause easily.
(3) Setup Assistance
When the current lot is switched to a new one, the optimum pick-up/placement parameters
can be verified.
An image of a component normally placed on a board can be stored onto the database as the
master image, and this image and an image of placement operation being performed during
PWB production can be displayed side-by-side.
(4) Movie mode
Two or more images of a component pick-up operation can be shot, and then displayed
continuously with a computer for the Placement Monitor.
You can select the movie mode: “mode for increasing the number of images that can be shot
by setting the Z-axis speed to ‘Low’” or “mode for repeating picking up two or more
components and rearranging the shot images by setting the Z-axis speed to optional”
(5) Judgment of existence of a component
The function of the Placement Monitor System that automatically judges if a component exists
or not prevents a component placement trouble.
You do not have to enter any parameter for judging existence of a component.
Applicable component sizes:
Minimum size: 0.4×0.2 (mm)
Maximum size: 5.0×5.0 (mm)
Height: 2.0 (mm)
Packaging (feeder) type: Tape feeder
(6) Digital-zooming function
A stored image can be zoomed.
Components from a minute one, 0402 (mm) component are supported, and a shot image of
such a small component is enlarged by default.
(7) Database management
Its simple search function can shorten the time for searching data.
You can conduct database search with various queries.
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(8) Board barcode recognizing function (for a barcode/2-D code)
When you use the function for recognizing a barcode or a 2-D code on a board (optional),
you can set the board code in the database of shot images.
Barcode reader assembly
Barcode: The system reads a 1-D barcode on the topside of a board from the upper
section of the board loading entrance.
2-D code: The system reads a 2-D code on the topside of a board with the OCC
attached on the head.
Specifications of the Placement monitor
View field
10.3×6.1mm
Focus height
Board top surface height (0.0 mm)
Focus depth
±
2 mm
Captured images
approximately 200 KB (**.bmp)
approximately 50 to 120 KB (**.png)
(For a single placement component, two photos of pre-pickup
and post-pickup and 2 photos of pre-
placement and
post-placement are taken.) Default value (Note 1)
Approx. 52.8 GB for one hour (Note 2)
(Approx. 200 KB x 4 images x 66,000 CPH) (Pattern IPC9850)
Approx. 6.9 TB for one week (Approx. 52.8 GB x 22 hours x 6
days)
Supported languages
English and Japanese
Destination
Europe, Japan, China and Southeast Asia
* When the placement monitor is used, the placement cycle time of 3% max. becomes slower.
When the “
The system pauses if a component existence error occurs” is used in the placement
monitor setting, the placement cycle time of 40% max. becomes slower.
* When a nozzle No. 505/506 is used, the operation for placing components has been changed
so that the nozzle might not glitter when a photo is taken. As a result, the placement operation
for using nozzle No. 505/506 becomes 18 ms slower per one placement point than that for not
using a placement monitor.
* When the applicable language of the machine proper is Chinese, an application of the
placement monitor is expressed in English.
Note 1: The mode of taking five photos (at placement of components) can be set. When this
mode is actually set up, the placement cycle time becomes a maximum of 35%
slower.
Note2: This capacity is a total of left and right stations (2 computers) in the case where 4
photos are taken for a single placement component.
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Computer specifications for placement monitor
Specification recommended for a Placement Monitor
CPU
2.66 GHz or higher (Intel Core™ Quad or higher)
Memory
4 GB or more
HDD capacity C drive：750 GB or more (SATA)
D drive：2.25 TB or more (SATA ,RAID 0)
(Create C drive and D drive; create the data storage area in D drive.)
See Notes 1 and 2.
Chipset
Intel X58 chipset or, or the equivalent
DVD-ROM Drive
One
USB port
1 port or more
LAN port
1 port or more
Monitor resolution
1024 × 768 or higher
Expansion slot
PCI bus, full-sized 1 slot*
OS Microsoft Windows 7 Professional 32bit
(The OS has to be clean-installed,)
Software
Any software other than designated one must not be installed.
Recovery medium
OS recovery kit
Note1 Do not configure the D: drive with any external hard disk drive.
Note2 The HDD capacity of the recommended specifications is approximately 1.3 M images
(**.bmp) (equivalent to 2.6 M components).
Note3 You have to add an IEEE1394a expansion card designated by JUKI to communicate
with a mounter.
Reference model: DELL Precision T3500 Mini Tower Mode Package or the equivalent is used as
the reference model.
If the reference model cannot be purchased, select a reference model by referring to computer
specifications.
Reference model
Model
Dell Precision T3500 Mini Tower Mode
CPU
Intel Xeon™ W3530
（
2.80 GHz
）
Memory
4 GB
HDD capacity C drive：1TB (SATA)
D drive：1.5TB×2 (SATA ,RAID 0)
(
※
RAID will be set up after purchase)
Chipset
Intel X58 chipset
DVD-ROM Drive
One
OS
Microsoft Windows 7 Professional 32bit
Recovery medium
OS recovery kit
* Intel, Core and Xeon are trademarks of Intel Corporation in the U.S.A. and other countries.
* Dell and Dell Precision are trademarks of Dell Inc. in the U.S.A. and other countries.
Precautions for preparing a computer for the Placement Monitor system
Do not install any software other than the applications of Placement Monitor
to avoid communication failures. If other software (such as a writing
software, DVD player, printer support software or others that run in the
background) exists, a clean install of the OS is required.
CAUTION