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ACT with SSW 7xx / User Manual 07/2017 Edition 3 Contents 1 Introduction 5 1.1 Safety information ................................................................................................ 5 1.2 ACT (Accuracy Check…

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ACT mit SSW 7xx / Bedienungsanleitung Ausgabe 07/2017
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ACT with SSW 7xx / User Manual 07/2017 Edition
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Contents
1 Introduction 5
1.1 Safety information ................................................................................................ 5
1.2 ACT (Accuracy Check Tool) ................................................................................ 5
1.3 Technical Data of the ACT ................................................................................... 5
1.3.1 Properties ............................................................................................................ 5
1.3.2 Technical Data ..................................................................................................... 5
1.3.3 Principle of ACT Measurement ............................................................................ 6
2 Prerequisites and Overview of Parts 8
2.1 Specific Feature for SIPLACE TX micron ............................................................ 8
2.2 Software Requirements ....................................................................................... 8
2.3 Contents "Accuracy Test Device ACT" (Item No. 03068036-01) ......................... 8
2.3.1 Options / Spare Parts .......................................................................................... 9
2.3.2 Individual Components in the ACT Set .............................................................. 11
3 Preparatory Work 13
3.1 General Hardware Preparations ........................................................................ 13
3.2 Software Preparations ....................................................................................... 18
3.2.1 Station Software ................................................................................................ 18
3.2.2 SIPLACE Pro Software ...................................................................................... 18
3.2.3 Available SIPLACE Pro Data – Overview .......................................................... 19
3.2.4 Importing the SIPLACE Pro Data - Procedure ................................................... 20
3.2.5 Importing Boards in SIPLACE Pro ..................................................................... 21
3.2.6 Importing Tables ................................................................................................ 26
4 Working with the ACT 30
4.1 Specifying the Placement and Measurement Program from SIPLACE Pro ....... 30
4.1.1 Selecting the Board (Placement Program) ........................................................
30
4.1.1.1 Placement Program Overview for SIPLACE Pro < 11.x .................................... 30
4.1.1.2 Placement Program Overview for SIPLACE Pro ≥ 11.x ≤ 13.1 ......................... 31
4.1.1.3 Placement Program Overview for TX micron, CA (High Accuracy) ................... 33
4.1.2 Specifying the Boards ........................................................................................ 34
4.1.2.1 Specifying Programs to be Permanently Stored on the Station ......................... 34
4.1.2.2 Specifying ACT Programs in Stand Alone Mode ............................................... 36
4.1.2.3 Accessibility Problems for Various Machine / Head Configurations .................. 37
4.1.3 Creating a Setup (Assigning Tables) ................................................................. 40
4.1.3.1 Creating the Setup – Tray Changer (TC) ........................................................... 44
4.1.3.2 Pass-through ..................................................................................................... 45
4.1.3.3 Tray in Conveyor for ACT Option....................................................................... 45
4.2 Measuring with the ACT at the Station .............................................................. 46
4.2.1 Setting Up Components on the Component Table ............................................ 46
4.2.1.1 Intervention Guard ............................................................................................. 48
4.2.2 Setting Up Components in a WPC/MTC ............................................................ 50
4.2.3 Inserting the Plate .............................................................................................. 51
4.2.4 Loading the Plate into the Measuring Machine .................................................. 53
4.2.4.1 X-Series ............................................................................................................. 53
4.2.4.2 SX-Series and DX-Series .................................................................................. 53
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4.2.5 Working with the ACT under Station Software 703.xx to 708.xx ....................... 55
4.2.5.1 Measurement Evaluation and Measurement Data ............................................. 59
4.2.5.2 Correcting the Measured Offsets ....................................................................... 62
4.2.5.3 Saving the Report under Station Software 703.xx and Higher .......................... 63
4.2.6 Finishing the ACT – Returning to Production ..................................................... 64
4.2.6.1 Finishing (e.g. under Station Software 70x) ....................................................... 64
4.2.7 Working with the ACT under Station Software 709.xx and Higher .................... 68
4.2.7.1 Measurement Evaluation and Measurement Data ............................................. 72
4.2.7.2 Correcting the Measured Offsets ....................................................................... 75
4.2.7.3 Saving the Report under Station Software 709.xx and Higher .......................... 76
4.2.8 Finishing the ACT – Returning to Production ..................................................... 78
4.2.8.1 Finishing (e.g. under Station Software 7xx) ....................................................... 78
5 Tray in Conveyor for ACT Option 82
5.1 Software and Hardware Requirements .............................................................. 82
5.2 Using the Tray in Conveyor for ACT Option ...................................................... 83
5.2.1 Hardware ........................................................................................................... 83
5.2.2 Software ............................................................................................................. 84
5.2.2.1 SIPLACE Pro – Boards ...................................................................................... 84
5.2.2.2 SIPLACE Pro – Setup (Tables).......................................................................... 86
5.3 Restrictions ........................................................................................................ 89
6 ACT on SIPLACE TX micron Placement Machines 90
6.1 ACT at TX micron 15 µm ................................................................................... 92
6.1.1 Requirements .................................................................................................... 92
6.1.2 Contents "Accuracy Test Device 15 µm" (Item No. 03159543-01) .................... 93
6.1.3 Preparations for ACT 15 µm Measurement ....................................................... 94
6.1.3.1 Installing the ACT Vacuum Tooling .................................................................... 95
6.1.3.2 Software Settings of the ACT Vakuum Toolings ................................................ 96
6.1.3.3 Test Placement ................................................................................................ 103
7 Troubleshooting 105
7.1 Update to SIPLACE Pro 11.x ff but no Update of the Station Software to
707.1 SP1 HF2 ff ............................................................................................. 105
7.2 Specification of False Placement Programs .................................................... 105
7.3 Measuring Errors ............................................................................................. 106
7.3.1 Several Components Cannot be Measured ..................................................... 106
7.3.2 Dirty Components / Foil ................................................................................... 106
7.3.3 Others .............................................................................................................. 108
8 Abbreviations 109