AVK3维修手册.pdf - 第4页

AVK3 维修手册 D77MCC-01- 020-B0 1 D77MC C-01-020-B0 目录 1. 前言 ···························································································· 1-1 1.1. 如何使用本手册 ....................................................…

维修中使用的警示标识

在执行维修工作之前，为了安全要将警示标识（见下图）贴在显著的位置，

如操作面板或它周围的地方。

当由两人或两人以上进行维修时，以及在使用这些警示标识以确保安全时，

应确保互相之间传递信息。

警示标识使用了磁铁。所以切勿将其储存在或使用于磁媒体或其它易受磁干

扰的物体附近。

AVK3

维修手册

D77MCC-01-020-B0

1. 前言···························································································· 1-1

1.1. 如何使用本手册 ...................................................................................................... 1.1-1

1.1.1 文件简介 ......................................................................................................... 1.1-1

1.1.2 常用规则 ......................................................................................................... 1.1-2

2. 安全注意事项·············································································· 2-1

2.1. 关于安全 ................................................................................................................. 2.1-1

2.1.1 安全注意事项 .................................................................................................. 2.1-1

2.1.2 安全工作规程 .................................................................................................. 2.1-2

2.1.3 机器操作防范 .................................................................................................. 2.1-2

2.1.4 如何处理运行故障 ........................................................................................... 2.1-2

2.1.5 维修时切断气源 ................................................................................................... 2.1-2

2.2. 警示标牌的位置 ...................................................................................................... 2.2-1

2.2.1 AVK3（120 站设备） ...................................................................................... 2.2-1

2.2.2 AVK3（60 站设备） ........................................................................................ 2.2-5

2.3. 维修功能 ................................................................................................................. 2.3-1

2.3.1 引言................................................................................................................. 2.3-1

2.3.2 开关的位置...................................................................................................... 2.3-2

2.3.3 功能................................................................................................................. 2.3-3

2.3.4 操作限制 ......................................................................................................... 2.3-5

2.3.5 出错信息 ......................................................................................................... 2.3-6

2.4. 安全标准 ................................................................................................................. 2.4-1

2.4.1 应用标准 ......................................................................................................... 2.4-1

2.5. 安全功能 ................................................................................................................. 2.5-1

2.5.1 安全功能概要 .................................................................................................. 2.5-1

2.5.2 紧急停机 ......................................................................................................... 2.5-1

2.5.3 联锁停机 ......................................................................................................... 2.5-1

2.5.4 过载停机 ......................................................................................................... 2.5-1

2.5.5 安全开关布置 .................................................................................................. 2.5-2

2.6. 安全电路说明.......................................................................................................... 2.6-1

2.6.1 常规使用 ......................................................................................................... 2.6-1

2.6.2 触点焊接检查 .................................................................................................. 2.6-2

2.6.3 紧急制动装置 .................................................................................................. 2.6-5

2.6.4 安全联锁制动装置 ........................................................................................... 2.6-7

2.6.5 超限停机 ......................................................................................................... 2.6-8

AVK3

维修手册

D77MCC-01-020-B0

2.6.6 Z 轴部件交换操作 ............................................................................................2.6-8

2.7. 气动装置..................................................................................................................2.7-1

2.7.1 维修过程中切断气源 ........................................................................................2.7-1

2.8. 充电装置安全注意事项 ............................................................................................2.8-1

2.8.1 可能会发生电击危险的元件 .............................................................................2.8-1

2.9. 维修中断注意事项 ...................................................................................................2.9-1

2.9.1 维修中断后的自动操作程序 .............................................................................2.9-1

3. 安装·····························································································3-1

3.1. 安装概要..................................................................................................................3.1-1

3.1.1 环境要求 ..........................................................................................................3.1-1

3.1.2 电磁干扰造成的屏幕干扰 .................................................................................3.1-1

3.1.3 搬运 .................................................................................................................3.1-2

3.1.4 安装 .................................................................................................................3.1-2

3.1.5 噪声测量 ..........................................................................................................3.1-3

3.1.6 防护装置和警示灯............................................................................................3.1-3

3.1.7 连接气源 ..........................................................................................................3.1-4

3.2. 电源连接..................................................................................................................3.2-1

3.2.1 概述 .................................................................................................................3.2-1

3.2.2 连接工厂供电与主电源开关 .............................................................................3.2-2

3.2.3 设置降压变压器 ...............................................................................................3.2-3

3.2.4 检查电压 ..........................................................................................................3.2-3

3.3. 检查安全设施 ..........................................................................................................3.3-1

3.3.1 检查安全开关...................................................................................................3.3-1

4. 控制系统 ·····················································································4-1

4.1. 控制系统设置 ..........................................................................................................4.1-1

4.1.1 方框图..............................................................................................................4.1-1

4.1.2 控制单元布置...................................................................................................4.1-2

4.1.3 P-783...............................................................................................................4.1-3

4.1.4 驱动器..............................................................................................................4.1-6

4.1.5 光学模块 ........................................................................................................4.1-12

4.2. 气动控制..................................................................................................................4.2-1

4.2.1 气动装置控制单元布置.....................................................................................4.2-1

4.2.2 气动装置控制回路图 ........................................................................................4.2-3

5. 传感器布局··················································································5-1

5.1. 插入头单元 ..............................................................................................................5.1-1

5.1.1 插入头单元 ......................................................................................................5.1-1