AVK3维修手册.pdf - 第5页

AVK3 维修手册 D77MCC-01- 020-B0 2 2.6.6 Z 轴部件交换操作 ............................................................................................ 2.6-8 2.7. 气动装置 .................................................................…

AVK3

维修手册

D77MCC-01-020-B0

1. 前言···························································································· 1-1

1.1. 如何使用本手册 ...................................................................................................... 1.1-1

1.1.1 文件简介 ......................................................................................................... 1.1-1

1.1.2 常用规则 ......................................................................................................... 1.1-2

2. 安全注意事项·············································································· 2-1

2.1. 关于安全 ................................................................................................................. 2.1-1

2.1.1 安全注意事项 .................................................................................................. 2.1-1

2.1.2 安全工作规程 .................................................................................................. 2.1-2

2.1.3 机器操作防范 .................................................................................................. 2.1-2

2.1.4 如何处理运行故障 ........................................................................................... 2.1-2

2.1.5 维修时切断气源 ................................................................................................... 2.1-2

2.2. 警示标牌的位置 ...................................................................................................... 2.2-1

2.2.1 AVK3（120 站设备） ...................................................................................... 2.2-1

2.2.2 AVK3（60 站设备） ........................................................................................ 2.2-5

2.3. 维修功能 ................................................................................................................. 2.3-1

2.3.1 引言................................................................................................................. 2.3-1

2.3.2 开关的位置...................................................................................................... 2.3-2

2.3.3 功能................................................................................................................. 2.3-3

2.3.4 操作限制 ......................................................................................................... 2.3-5

2.3.5 出错信息 ......................................................................................................... 2.3-6

2.4. 安全标准 ................................................................................................................. 2.4-1

2.4.1 应用标准 ......................................................................................................... 2.4-1

2.5. 安全功能 ................................................................................................................. 2.5-1

2.5.1 安全功能概要 .................................................................................................. 2.5-1

2.5.2 紧急停机 ......................................................................................................... 2.5-1

2.5.3 联锁停机 ......................................................................................................... 2.5-1

2.5.4 过载停机 ......................................................................................................... 2.5-1

2.5.5 安全开关布置 .................................................................................................. 2.5-2

2.6. 安全电路说明.......................................................................................................... 2.6-1

2.6.1 常规使用 ......................................................................................................... 2.6-1

2.6.2 触点焊接检查 .................................................................................................. 2.6-2

2.6.3 紧急制动装置 .................................................................................................. 2.6-5

2.6.4 安全联锁制动装置 ........................................................................................... 2.6-7

2.6.5 超限停机 ......................................................................................................... 2.6-8

AVK3

维修手册

D77MCC-01-020-B0

2.6.6 Z 轴部件交换操作 ............................................................................................2.6-8

2.7. 气动装置..................................................................................................................2.7-1

2.7.1 维修过程中切断气源 ........................................................................................2.7-1

2.8. 充电装置安全注意事项 ............................................................................................2.8-1

2.8.1 可能会发生电击危险的元件 .............................................................................2.8-1

2.9. 维修中断注意事项 ...................................................................................................2.9-1

2.9.1 维修中断后的自动操作程序 .............................................................................2.9-1

3. 安装·····························································································3-1

3.1. 安装概要..................................................................................................................3.1-1

3.1.1 环境要求 ..........................................................................................................3.1-1

3.1.2 电磁干扰造成的屏幕干扰 .................................................................................3.1-1

3.1.3 搬运 .................................................................................................................3.1-2

3.1.4 安装 .................................................................................................................3.1-2

3.1.5 噪声测量 ..........................................................................................................3.1-3

3.1.6 防护装置和警示灯............................................................................................3.1-3

3.1.7 连接气源 ..........................................................................................................3.1-4

3.2. 电源连接..................................................................................................................3.2-1

3.2.1 概述 .................................................................................................................3.2-1

3.2.2 连接工厂供电与主电源开关 .............................................................................3.2-2

3.2.3 设置降压变压器 ...............................................................................................3.2-3

3.2.4 检查电压 ..........................................................................................................3.2-3

3.3. 检查安全设施 ..........................................................................................................3.3-1

3.3.1 检查安全开关...................................................................................................3.3-1

4. 控制系统 ·····················································································4-1

4.1. 控制系统设置 ..........................................................................................................4.1-1

4.1.1 方框图..............................................................................................................4.1-1

4.1.2 控制单元布置...................................................................................................4.1-2

4.1.3 P-783...............................................................................................................4.1-3

4.1.4 驱动器..............................................................................................................4.1-6

4.1.5 光学模块 ........................................................................................................4.1-12

4.2. 气动控制..................................................................................................................4.2-1

4.2.1 气动装置控制单元布置.....................................................................................4.2-1

4.2.2 气动装置控制回路图 ........................................................................................4.2-3

5. 传感器布局··················································································5-1

5.1. 插入头单元 ..............................................................................................................5.1-1

5.1.1 插入头单元 ......................................................................................................5.1-1

AVK3

维修手册

D77MCC-01-020-B0

5.1.2 插入单元驱动 .................................................................................................. 5.1-2

5.2. 上料器/下料器单元.................................................................................................. 5.2-1

5.2.1 上料器/下料器单元 .......................................................................................... 5.2-1

5.3. 印刷线路板传送装置 ............................................................................................... 5.3-1

5.3.1 印刷线路板传送装置........................................................................................ 5.3-1

5.4. 印刷线路板定位单元 ............................................................................................... 5.4-1

5.4.1 定位单元（参见销孔装置）............................................................................. 5.4-1

5.5. 下定位单元 ............................................................................................................. 5.5-1

5.5.1 XY 工作台单元（X 轴为驱动元件） ................................................................ 5.5-1

5.5.2 XY 工作台单元（Y 轴为驱动元件） ................................................................ 5.5-2

5.6. 砧座单元 ................................................................................................................. 5.6-1

5.6.1 上砧座 ............................................................................................................. 5.6-1

5.6.2 下砧座 ............................................................................................................. 5.6-2

5.7. 供料器单元 ............................................................................................................. 5.7-1

5.7.1 Z 轴（120 站设备） ........................................................................................ 5.7-1

5.7.2 Z 轴（60 站设备） .......................................................................................... 5.7-2

5.7.3 传送夹 ............................................................................................................. 5.7-3

5.8. 切刀单元 ................................................................................................................. 5.8-1

5.8.1 编带切刀 ......................................................................................................... 5.8-1

6. 检查···························································································· 6-1

6.1. 润滑油..................................................................................................................... 6.1-1

6.1.1 推荐润滑剂...................................................................................................... 6.1-1

6.1.2 润滑脂枪部件 .................................................................................................. 6.1-2

6.2.检查和润滑 ................................................................................................................ 6.2-1

6.2.1 安全注意事项 .................................................................................................. 6.2-1

6.2.2 图中的标志...................................................................................................... 6.2-1

6.2.3 周期性的检查项目 ........................................................................................... 6.2-2

6.2.4 XY 工作台 .................................................................................................... 6.2-10

6.2.5 定位器单元.................................................................................................... 6.2-11

6.2.6 上料器／下料器............................................................................................. 6.2-12

6.2.7 插入头 ........................................................................................................... 6.2-13

6.2.8 插入单元 ....................................................................................................... 6.2-15

6.2.9 插入单元驱动 ................................................................................................ 6.2-17

6.2.10 传送臂旋转.................................................................................................... 6.2-18

6.2.11 供料器 ........................................................................................................... 6.2-19

6.2.12 主单元 ........................................................................................................... 6.2-21

6.2.13 下砧座 ........................................................................................................... 6.2-22