AVK3维修手册.pdf - 第6页
AVK3 维修手册 D77MCC-01- 020-B0 3 5.1.2 插入单元驱动 .................................................................................................. 5.1-2 5.2. 上料器 / 下料器单元 .......................................................…
AVK3
维修手册
D77MCC-01-020-B0
2
2.6.6 Z 轴部件交换操作 ............................................................................................2.6-8
2.7. 气动装置..................................................................................................................2.7-1
2.7.1 维修过程中切断气源 ........................................................................................2.7-1
2.8. 充电装置安全注意事项 ............................................................................................2.8-1
2.8.1 可能会发生电击危险的元件 .............................................................................2.8-1
2.9. 维修中断注意事项 ...................................................................................................2.9-1
2.9.1 维修中断后的自动操作程序 .............................................................................2.9-1
3. 安装·····························································································3-1
3.1. 安装概要..................................................................................................................3.1-1
3.1.1 环境要求 ..........................................................................................................3.1-1
3.1.2 电磁干扰造成的屏幕干扰 .................................................................................3.1-1
3.1.3 搬运 .................................................................................................................3.1-2
3.1.4 安装 .................................................................................................................3.1-2
3.1.5 噪声测量 ..........................................................................................................3.1-3
3.1.6 防护装置和警示灯............................................................................................3.1-3
3.1.7 连接气源 ..........................................................................................................3.1-4
3.2. 电源连接..................................................................................................................3.2-1
3.2.1 概述 .................................................................................................................3.2-1
3.2.2 连接工厂供电与主电源开关 .............................................................................3.2-2
3.2.3 设置降压变压器 ...............................................................................................3.2-3
3.2.4 检查电压 ..........................................................................................................3.2-3
3.3. 检查安全设施 ..........................................................................................................3.3-1
3.3.1 检查安全开关...................................................................................................3.3-1
4. 控制系统 ·····················································································4-1
4.1. 控制系统设置 ..........................................................................................................4.1-1
4.1.1 方框图..............................................................................................................4.1-1
4.1.2 控制单元布置...................................................................................................4.1-2
4.1.3 P-783...............................................................................................................4.1-3
4.1.4 驱动器..............................................................................................................4.1-6
4.1.5 光学模块 ........................................................................................................4.1-12
4.2. 气动控制..................................................................................................................4.2-1
4.2.1 气动装置控制单元布置.....................................................................................4.2-1
4.2.2 气动装置控制回路图 ........................................................................................4.2-3
5. 传感器布局··················································································5-1
5.1. 插入头单元 ..............................................................................................................5.1-1
5.1.1 插入头单元 ......................................................................................................5.1-1
AVK3
维修手册
D77MCC-01-020-B0
3
5.1.2 插入单元驱动 .................................................................................................. 5.1-2
5.2. 上料器/下料器单元.................................................................................................. 5.2-1
5.2.1 上料器/下料器单元 .......................................................................................... 5.2-1
5.3. 印刷线路板传送装置 ............................................................................................... 5.3-1
5.3.1 印刷线路板传送装置........................................................................................ 5.3-1
5.4. 印刷线路板定位单元 ............................................................................................... 5.4-1
5.4.1 定位单元（参见销孔装置）............................................................................. 5.4-1
5.5. 下定位单元 ............................................................................................................. 5.5-1
5.5.1 XY 工作台单元（X 轴为驱动元件） ................................................................ 5.5-1
5.5.2 XY 工作台单元（Y 轴为驱动元件） ................................................................ 5.5-2
5.6. 砧座单元 ................................................................................................................. 5.6-1
5.6.1 上砧座 ............................................................................................................. 5.6-1
5.6.2 下砧座 ............................................................................................................. 5.6-2
5.7. 供料器单元 ............................................................................................................. 5.7-1
5.7.1 Z 轴（120 站设备） ........................................................................................ 5.7-1
5.7.2 Z 轴（60 站设备） .......................................................................................... 5.7-2
5.7.3 传送夹 ............................................................................................................. 5.7-3
5.8. 切刀单元 ................................................................................................................. 5.8-1
5.8.1 编带切刀 ......................................................................................................... 5.8-1
6. 检查···························································································· 6-1
6.1. 润滑油..................................................................................................................... 6.1-1
6.1.1 推荐润滑剂...................................................................................................... 6.1-1
6.1.2 润滑脂枪部件 .................................................................................................. 6.1-2
6.2.检查和润滑 ................................................................................................................ 6.2-1
6.2.1 安全注意事项 .................................................................................................. 6.2-1
6.2.2 图中的标志...................................................................................................... 6.2-1
6.2.3 周期性的检查项目 ........................................................................................... 6.2-2
6.2.4 XY 工作台 .................................................................................................... 6.2-10
6.2.5 定位器单元.................................................................................................... 6.2-11
6.2.6 上料器／下料器............................................................................................. 6.2-12
6.2.7 插入头 ........................................................................................................... 6.2-13
6.2.8 插入单元 ....................................................................................................... 6.2-15
6.2.9 插入单元驱动 ................................................................................................ 6.2-17
6.2.10 传送臂旋转.................................................................................................... 6.2-18
6.2.11 供料器 ........................................................................................................... 6.2-19
6.2.12 主单元 ........................................................................................................... 6.2-21
6.2.13 下砧座 ........................................................................................................... 6.2-22
AVK3
维修手册
D77MCC-01-020-B0
4
6.2.14 上砧座............................................................................................................6.2-24
6.2.15 编带切刀 ........................................................................................................6.2-25
6.2.16 传送夹............................................................................................................6.2-26
6.2.17 印刷线路板传送 .............................................................................................6.2-28
6.2.18 JW 头单元（驱动单元） ...............................................................................6.2-29
6.2.19 JW 头单元.....................................................................................................6.2-30
6.2.20 真空泵过滤器.................................................................................................6.2-31
6.2.21 润滑器............................................................................................................6.2-32
6.2.22 罩盖单元 ........................................................................................................6.2-34
6.2.23 自动校正单元.................................................................................................6.2-35
7. 维修指南 ·····················································································7-1
7.1. XY 轴限位位置调整 .................................................................................................7.1-1
7.2. X / Y 轴电机更换 .....................................................................................................7.2-1
7.3. 拆除 WH 轴活动电缆 ................................................................................................7.3-1
7.4. 装上 WH 装上轴活动电缆 .........................................................................................7.4-1
7.5. 拆除 WA 轴活动电缆 ................................................................................................7.5-1
7.6. 装上 WA 装上轴活动电缆 .........................................................................................7.6-1
7.7. 砧座单元消耗元件更换 ............................................................................................7.7-1
7.8. 砧座高度调整 ..........................................................................................................7.8-1
7.9. 砧座水平调整 ..........................................................................................................7.9-1
7.10. 砧座原点（WA 轴）调整 .......................................................................................7.10-1
7.11. 砧座单元咬合角度调整 ..........................................................................................7.11-1
7.12. 砧座单元中心对称调整 ..........................................................................................7.12-1
7.13. 推进器和弯折钢模（左/右）调整...........................................................................7.13-1
7.14. 推进器和弯折钢模间距调整...................................................................................7.14-1
7.15. 推进器和砧座清除调整（V 轴原点） .....................................................................7.15-1
7.16. 插入单元消耗元件更换 ..........................................................................................7.16-1
7.17. T 轴和插入单元中心调整 ......................................................................................7.17-1
7.18. 插入操作高度调整 .................................................................................................7.18-1
7.19. 插入操作对称调整 .................................................................................................7.19-1
7.20. 插入操作原点调整 .................................................................................................7.20-1
7.21. 插入操作平行调整 .................................................................................................7.21-1
7.22. 旋转夹（T 轴）单元调整 .......................................................................................7.22-1
7.23. 旋转夹和中间夹的更换 ..........................................................................................7.23-1
7.24. 旋转检测传感器调整..............................................................................................7.24-1
7.25. 26/52 MM 横动检测传感器调整 .............................................................................7.25-1
7.26. 部件探测传感器调整..............................................................................................7.26-1