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SIPLACE D-Series (FSE)
Student Guide
Edition 01/2013 EN
All names identified by ® are registered trademarks of ASM Assembly Systems GmbH & Co. KG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
We have reviewed t he contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be
precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary
connections are included in subsequent editions.
Copyright © ASM Assembly Systems Technical data subject to change
ASM Assembly Systems GmbH & Co. KG
Rupert-Mayer-Strasse 44
81379 München
Germany
Item no.: 00195440-05
www.siplace.com Printed by ASM Assembly Systems
Contents
Student Guide SIPLACE D-Series (FSE) 3
Table of Contents
1 General Information 13
1.1 SIPLACE on the World Wide Web (WWW) 13
2 Operational Safety 15
2.1 Safety Instructions 15
2.1.1 Safety of Operators and Other Persons 15
2.1.2 Safety of Plants and Equipment 15
2.2 Warning Labels 15
2.3 Safety Instructions for Moving the Component Trolley 15
2.3.1 Position of Controls for Docking and Undocking the Component Trolley 16
2.4 Safety Equipment 17
2.4.1 Switches and Buttons on the Placement Machine 17
2.4.1.1 Position of Switches and Buttons on the Placement Machine17
2.4.1.2 Position of Protective Switches on the Placement Machine 19
2.4.1.3 Functions 19
2.4.2 Safety and signaling circuit 20
2.4.2.1 Safety Circuit Function 20
2.4.2.2 Safety Loops 21
2.5 ESD Guidelines 21
3 Overview 23
3.1 General 23
3.1.1 Specifications 23
3.1.1.1 SIPLACE D4/D4i Specifications – Excerpt 23
3.1.2 SIPLACE D4/D4i Configuration 25
3.2 Machine Overview Comparison D1/D1i to D4/D4i 25
3.3 Possible Options for D/Di-Series Machines 27
3.3.1 Machine Options 27
3.3.2 Conveyor Options 28
3.4 Assemblies 28
3.4.1 General Overview of Assemblies 29
3.4.2 Sectors 30
3.4.3 Axis Unit and Computer Unit 31
3.4.3.1 Computer Unit 31
3.4.3.2 Computer Unit Di (Single BoxPC) 32
3.4.3.3 Control Unit Comparison D1/D1i to D4/D4i 33
3.4.3.4 Axis Unit 34
3.4.4 Pneumatic Unit 36
3.4.4.1 D1/D1i/D2/D2i Pneumatic Unit 36
3.4.5 Gantry 37
3.4.5.1 General 37
3.4.6 Changeover Table Components 38
3.4.6.1 Overview of S-Feeder 38
3.4.7 C&P12 Head DLM3 39
3.4.7.1 General 39
3.4.7.2 Overview of Functions for Star Stations 1-12 40
3.4.7.3 Position and Function of the Individual Star Stations 40
3.4.8 SIPLACE Vision 41
3.4.8.1 SIPLACE Vision - Sensor Overview 41
3.4.9 Conveyor system 46
3.4.9.1 General 47
3.4.9.2 Single Conveyor Construction 48
3.4.9.3 Dual Conveyor Construction 49
3.4.10 Waffle Pack Changer (WPC) 49
3.5 Room for Your Sketches and Notes 50
4 Communication and Control 53