KE-1070使用说明书.pdf - 第9页
2- 9- 3 传 送 • I/O 状 态 ........................................................................................................ 2- 63 2- 10 工具 ..............................................................................…
1-5-9 设备信息的保存 .................................................................................................. 1-82
1-5-10 保存图像数据 .................................................................................................... 1-83
1-5-11 硬件安全拆卸 .................................................................................................... 1-84
1-6 C盘的更新操作 ........................................................................................................ 1-85
第2章 生产 ..................................................... 2-1
2-1 流程图 ....................................................................................................................... 2-1
2-2 概要 ........................................................................................................................... 2-2
2-2-1 生产模式 ............................................................................................................... 2-2
2-2-2 生产流程 ............................................................................................................... 2-3
2-2-3 生产主菜单的构成 ................................................................................................. 2-4
2-3 装置的启动和结束 ..................................................................................................... 2-5
2-3-1 装置的启动 ............................................................................................................ 2-5
2-3-2 装置的结束方法 .................................................................................................... 2-9
2-3-3 停电时的措施 ...................................................................................................... 2-10
2-3-4 接通电源时吸嘴安装异常 .................................................................................... 2-14
2-3-5 事件画面 ............................................................................................................. 2-17
2-4 预热 ......................................................................................................................... 2-17
2-4-1 初始画面 ............................................................................................................. 2-17
2-4-2 条件设置 ............................................................................................................. 2-18
2-4-3 运行内容 ............................................................................................................. 2-20
2-5 空运行模式 .............................................................................................................. 2-21
2-6 文件操作 ................................................................................................................. 2-21
2-6-1 打开(读入文件)
............................................................................................... 2-21
2-6-2 保存 ..................................................................................................................... 2-23
2-6-3 另存为 ................................................................................................................. 2-23
2-7 生产准备 ................................................................................................................. 2-23
2-7-1 基板的设置 .......................................................................................................... 2-23
2-7-2 元件供给部分的准备 ........................................................................................... 2-35
2-7-3 ATC的准备 ........................................................................................................ 2-35
2-8 生产画面 ................................................................................................................. 2-36
2-8-1 生产画面的启动 .................................................................................................. 2-36
2-8-2 生产条件画面 ...................................................................................................... 2-37
2-8-3 生产开始 ............................................................................................................. 2-42
2-9 生产管理信息 .......................................................................................................... 2-56
2-9-1 生产管理信息 ...................................................................................................... 2-56
2-9-2 生产信息 ............................................................................................................. 2-61
2-9-3 传送•I/O状态 ........................................................................................................ 2-63
2-10 工具 ......................................................................................................................... 2-65
2-10-1 设置元件数 ........................................................................................................ 2-65
2-10-2 操作选项 ........................................................................................................... 2-68
2-10-3 修改数据 ........................................................................................................... 2-69
2-10-4 自动调整基板宽度 ............................................................................................. 2-70
2-10-5 重试列表 ........................................................................................................... 2-72
2-10-6 检查 ................................................................................................................... 2-78
2-11 生产时的各种处理 ................................................................................................... 2-94
2-11-1 元件用尽 ............................................................................................................ 2-94
2-11-2 发生错误 ............................................................................................................ 2-98
2-11-3 发生标记识别错误 ........................................................................................... 2-100
2-11-4 打开安全盖 ...................................................................................................... 2-101
2-11-5 送料器台架下降 ............................................................................................... 2-102
2-11-6 送料器悬浮检测 ............................................................................................... 2-103
2-11-7 因元件保护导致的暂停.................................................................................... 2-104
2-11-8 激光脏污 .......................................................................................................... 2-105
2-11-9 暂停时的元件用尽补满功能 ............................................................................ 2-108
2-11-10 继续生产 ........................................................................................................ 2-109
2-11-11 循环停止 ........................................................................................................ 2-113
2-11-12 重夹后生产 .................................................................................................... 2-113
2-11-13 继续返回原点 ................................................................................................ 2-131
2-11-14 发生错误时确认吸嘴安装状况 ...................................................................... 2-133
2-11-15 发生图像识别异常 ......................................................................................... 2-135
2-11-16 生产开始前确认IC贴片头(CDS)吸嘴分配(仅KE-1080) ...................... 2-139
2-11-17 带回了贴片元件............................................................................................. 2-140
2-12 生产支援 ............................................................................................................... 2-141
2-12-1 检查生产程序 .................................................................................................. 2-141
2-12-2 贴片跟踪 ......................................................................................................... 2-144
2-12-3 简易准备 ......................................................................................................... 2-153
2-13 其他操作 ............................................................................................................... 2-157
2-13-1 取得设备信息 .................................................................................................. 2-157
2-13-2 吸取位置自动示教 ........................................................................................... 2-158
第3章 维护 ..................................................... 3-1
3-1 日常检查项目一览 ..................................................................................................... 3-1
3-2 各部分的检查 .............................................................................................................. 3-2
3-2-1 气压 ....................................................................................................................... 3-2
3-2-2 选项过滤器 ............................................................................................................ 3-3
3-2-3 管道及接头 ............................................................................................................ 3-4
3-2-4 各单元汽缸 ............................................................................................................ 3-4
3-2-5 空气过滤器(LNC60、IC头共通) ...................................................................... 3-7
3-2-6 传送带 ................................................................................................................... 3-8
3-2-7 传送滑轮 ............................................................................................................... 3-9
3-2-8 气弹簧 ................................................................................................................... 3-9
3-2-9 挡片 ..................................................................................................................... 3-10
3-2-10 电缆• 插头 ........................................................................................................ 3-11
3-3 清扫 ......................................................................................................................... 3-12
3-3-1 XY轴直动单元 ..................................................................................................... 3-12
3-3-2 各种传送传感器 .................................................................................................. 3-13
3-3-3 CAL块 ................................................................................................................. 3-13
3-3-4 激光校准传感器(LNC60头) ............................................................................ 3-14
3-3-5 VCS单元 ............................................................................................................. 3-15
3-3-6 吸嘴 ..................................................................................................................... 3-16
3-3-7 吸嘴外圈 ............................................................................................................. 3-18
3-3-8 A TC单元 ............................................................................................................ 3-19
3-3-9 送料器台架 .......................................................................................................... 3-19
3-3-10 统一更换台车(选项) ..................................................................................... 3-20
3-3-11 OCC(偏光过滤器) ........................................................................................ 3-20
3-3-12 风扇马达 ........................................................................................................... 3-21
3-4 注油 ......................................................................................................................... 3-22
3-4-1 XY轴直动单元 ..................................................................................................... 3-22
3-4-2 传送螺旋轴(轴) ............................................................................................... 3-23
3-4-3 传送导轴 ............................................................................................................. 3-23
3-4-4 基板挡块部 .......................................................................................................... 3-23
3-4-5 滚珠丝杠和直线导轨(贴片头部) ..................................................................... 3-24
3-4-6 支撑台 ................................................................................................................. 3-25
3-4-7 统一更换台(选项) ........................................................................................... 3-25
3-5 更换UPS蓄电池 ...................................................................................................... 3-26
3-5-1 拆卸UPS ............................................................................................................. 3-26
3-5-2 更换蓄电池 .......................................................................................................... 3-27
3-5-3 使用过的电池的处理 ........................................................................................... 3-28
3-6 消耗品一览表 .......................................................................................................... 3-29
3-7 推荐定期更换用的零部件 ........................................................................................ 3-30