QP132三级参考手册.pdf.pdf - 第4页
About This Manual This manual contains important machine maintenance information for the user. The manual content is intended for specialized technicians who are familiar with the systems used in this machine. Please rea…
Notice
1. All rights regarding this manual are reserved by Fuji Machine Manufacturing Co., Ltd. This
manual may not, in whole or in part, be reproduced by any means (electronic, mechanical or
otherwise), or reused in any way, without the prior written permission of Fuji Machine
Manufacturing Co., Ltd.
2. Fuji Machine Manufacturing Co., Ltd. accepts no responsibility for any situations that may arise as
a result of the use of this manual.
3. Fuji Machine Manufacturing Co., Ltd. reserves the right to change the content of this manual
without notice.
4. Every effort has been made to ensure that this manual is correct in every detail. However, please
contact Fuji in the unlikely event that errors or omissions are detected.
Copyright 2000 by Fuji Machine Manufacturing Co., Ltd. All Rights Reserved.
is a trademark of Fuji Machine Manufacturing Co., Ltd., and registered in the
following countries: Austria, Belgium, Denmark, Finland, France, Germany, Greece, Indonesia,
Ireland, Italy, Japan, Korea, Luxembourg, the Netherlands, Portugal, Spain, Sweden, the U.K., and the
U.S.A.
Fuji Machine Manufacturing Co., Ltd. serves its customers from the following locations:
Fuji Machine Manufacturing Co., Ltd.
19 Chausuyama Yamamachi, Chiryu, Aichi, 472-8686 Japan
Tel: (0566) 81 - 2111 Fax: (0566) 83 - 1140
Fuji America Corporation
171 Corporate Woods Parkway, Vernon Hills, IL. 60061 USA
Tel: (847) 913-0162 Fax: (847) 913-0186
Fuji Machine Mfg (Europe) GmbH
Peter-Sander-Str. 43, D-55252 Mainz-Kastel Germany
Tel: 06134-202120 Fax: 06134-202200
Fuji do Brasil Maquinas Industriais Ltda.
Rua Joao Cachoeira,
128 Itaim Bibi, Sao Paulo, SP 04535-000 Brazil
Tel: 11-3064-7650 Fax: 11-852-6833
Fuji Machine Philippines, Inc.
Warehouse 888 Don Mariano Lim
Industrial Complex (La Fuerza Compound) Alabang, Zapote Rd.,
Almanza Uno Las Pinas City, Philippines
Tel: (02) 809-4565 Fax: (02) 807-2767
Fuji Singapore Office
C/O Mecomb Singapore Limited
Sime Darby Centre, 896 Dunearn Road #04-03A, Singapore 589472
Tel: 4675952 Fax: 4693758
Fuji Malaysia Office
C/O Mecomb Malaysia Sdn Bhd
2487, Jalan Sultan Azlan Shah, 11700 Penang, Malaysia
Tel: (04) 656-4002 Fax: (04) 656-2941
Fuji Taiwan Office
C/O Ascentex Industry Corp.
3 Fl, No. 396, Sec. 1, Nei Hu Rd., Taipei, Taiwan R.O.C.
Tel: (02) 8797-8716 Fax: (02) 8797-8717
R
About This Manual
This manual contains important machine maintenance information for the user.
The manual content is intended for specialized technicians who are familiar with the
systems used in this machine.
Please read this manual carefully in order to ensure safe and efficient machine
maintenance.
Some of the machine names used in this manual are not the formal machine names.
(Formal machine name) (Notation used in this manual)
FUJI QP132 QP132
Manual Structure
This manual consists of the following twelve chapters.
Safety Guidelines
Chapter 1 In Manipulator
Chapter 2 Out Manipulator
Chapter 3 SS
Chapter 4 PM
Chapter 5 Mark Camera
Chapter 6 Parts Camera
Chapter 7 PFU
Chapter 8 In Shifter
Chapter 9 Out Shifter
Chapter 10 Pallet Change Station
Chapter 11 PAM
About This Manual
Edition 1.1 i QP-132 Level 3 Tutorial
Page Layout
Each page indicates the chapter number, section title and number, body, manual name,
page number, and the edition number.
Chapter number
The chapter number to which each section belongs is shown on the header on each page.
The manual is made up of twelve chapters as detailed earlier in this section.
Section number and title
The title of each chapter is shown in the header on each page. Each part may contain one
or more sections.
Section title
Each chapter may be divided into several sections. The section number is composed of
the number of the chapter to which the section belongs, followed by a sequential number
for each section.
Chapter number
Section number and title
Section title
Body
Edition number
Page number
Manual name
QP132T0001
1.1 Replacing MX Axis Motor
¥ Resolution : 0.005mm 0.0025/pulse
¥ Pulse per rotation : 4000 8000 pulse
¥ MX_reduce (deceleration distance) : 500 1000 pulse
Zero set sensor position: 22.5 mm (44008800 pulse) from minus side
mechanical stopper.
Zero set complete position: 10 mm (20004000 pulse) from minus side
mechanical stopper.
Note: Machine ROM version 1.52 or above, use figures in the square.
1. Replace the motor and ensure that the coupling is tightened.
2. Hold down the axis change key [3] and [Reset] key then press [Power
On] to boot the machine in mechanical check mode.
3. Press E-stop to shutdown 200V.
4. Push the MX-robot against the minus side mechanical stopper.
5. Move the zero set dog to the left end of oval-shaped hole so the zero set
sensor turns ON away from the mechanical stopper.
6. Move the MX-robot to the center of the stroke.
7. Press [INCH] → [Next data] or [prev data] to select the MX axis.
8. Press [SERVO ON] → [Start] to Servo ON and zero set.
9. After completion of sero set, press the E- Stop button turn OFF the 200V.
10. Loosen the coupling and push e the MX-robot against the minus side
mechanical stopper.
11. Rotate the motor to the value -2000 -4000 +/- 200 400 pulse.
12. Tighten the coupling. Coupling Torque: 3.33 Nm (0.34 kgf/m)
13. Push the MX-robot against the minus side mechanical stopper and check
the servo counter value. -2000 -4000 +/- 200 400 pulse.
14. Move the robot to the value 2400 4800 +/- 200 400 pulse.
15. Adjust the dog position so the zero set sensor turns ON at this position.
16. Press [SERVO ON] → [Start] to Servo ON and zero set again.
17. After completion of sero set, press the E- Stop button turn OFF the 200V.
18.
Move the MX-robot to the position where zero set sensor turns on and
make sure the servo counter value is 2400 4800 +/- 200 400 pulse.
22.5 mm (4400 [8800] pulse)
12.5 mm (2400 [4800] pulse)
3.5 mm (700 [1400] pulse) 1 mm (200 [400] pulse)
+MSZero-set complete pos.
Zero-set sensor
Motor
-MS
Soft limit Soft limit
QP13221001
10 mm (2000 [4000] pulse)
Chapter 1 1.1 Replacing MX Axis Motor
Edition 1.0 1-1 QP-132 Level 3 Tutorial
About This Manual
Edition 1.1 ii QP-132 Level 3 Tutorial