User-Manual-of-NeoDen4-PNP-machine.pdf - 第5页
CAUTION Power off: After cu t off main power supply, pu ll the p lug or d isconne ct the p ower cab le from the power sup ply. 1. When an exception or failure happens, or power failure, plea se terminate the op eration o…
1.The contents include all features of NeoDen4, some of which may not be equipped on your
machine.
2.Basic training and basic SMT knowledge are required for an operator.
3.For routine inspection and repair, please contact sales for operating instruction.
Safety Device, Warning Label
1.Before operation, please ensure the presence of adequate guarding and safety devices to avoid
accident.
2.When tear down the safety device, please keep it in the original position, and make sure it works
in good condition
3.When failures happen on safety device, cannot run the machine after remove safety device. In
case any injuries or casualty accident.
Usage
1.You agree that you will solely be responsible for your use of any products and services provided
to you and that you will use our products and services legally and only for the purposes that they
are intended to be used for.
2.You agree that you will not misuse the products and/or services supplied and that you will abide
by any laws applicable to this agreement or the operation of it.
IMPO AN
P AS AD HIS US MANUA
OMP Y FO OP A ING
HIS UNI AND AIN HIS OOK
FO FU U F N
CAUTION
Power off: After cut off main power supply, pull the plug or disconnect the power cable from the
power supply.
1.When an exception or failure happens, or power failure, please terminate the operation of
Windows, and power it off.
2.Power off prior to cleaning and repairing in case of any accidents.
3.When pull the plug, please hold the head instead of wire.
Transport
1.Take necessary security measures, to prevent upside down or fall when lifting or moving.
Open
1.
Please read all instruction in the wooden box
2.
Do not cut the packing tape by knife, to avoid scratch the machine
3.Keep all packing material.
Installation
1.
Please put the machine in a horizontal place.
2.
Please keep the floor clean and dry, and the machine should be grounded, to prevent
electric shock or leakage.
Prepare work
1.
Make sure the power cable no damage, no shedding and no loose.
2.
Do not put hand in the working area.
Maintenance
1.
Repair and calibration should be operated by skilled mechanical technician. When
replacing parts, please use the part which are supplied by NeoDen. We are not responsible for
any accident result from using nonstandard part.
2.
In order to prevent electric shock caused by unskilled operation, the electrical repairs,
maintenance (including wiring), should be operated by professional electrician or the technical
staff from NeoDen or our distributors.
3.
Make sure Bolts - Nuts are tighten after repair, calibration or replacing any part.
Working Environment
1.Do not use machine in a noisy environment, such as high frequency welding machine.
2.Do not use machine if the power supply voltage exceeds the rated voltage
±
10%.
3.Do not use machine and pull the plug when thunder to avoid any accident caused by damaged
electrical component.
1
1.
Brief Introduction
1.1
Product Introduction
The fourth-generation model NeoDen4 is NeoDen Tech’s independent product, with completely independent
intellectual property. Its high precision vision system made it stand out in desktop pick and place machine
area.
Vision system pick and place machine NeoDen4, with high speed and accuracy, compact in body, low power,
stable quality and easy operation. It adopts our newly developed feeding system which can help to replace the
tape easily and install smoothly, together with its vision system and rails feeding system, committed to create
the great value for customers in actual PCB production.
NeoDen4, the 4th generation pick and place machine of NeoDen Tech, was independently designed and
developed with patents and CE certificate.
This machine is adopted dual cameras, four heads, auto rails, electronic feeder, two conveyor ports, which
achieves high accuracy, simple structure, stable performance and easy operation.
This manual cover installation, setup, customization and operation of the NeoDen4 pick and place machine.
Please read this manual in its entirety before working on the machine.
Populating PCBs with surface mount technology (SMT) can be as challenging as the circuit design itself, and
the NeoDen4 provides the user with all the tools necessary to work with a wide variety of components in a
wide variety of packaging. The NeoDen4 is not a knock-off. It is an original design that has been engineered
from the ground-up to provide simple, precise and flexible pick-and-place functionality. It is ideal for
prototyping and small runs, but is equally up to the task of producing large quantities of boards: the PCBs in
all NeoDen machines are made using a single NeoDen4. At NeoDen own factory, NeoDen mills own
precision metal parts, winds own motors for the feeders and peelers, writes own proprietary software and
assembles machines covered by over 50 patents. With ISO 9001 certification in pick-and-place quality control,
NeoDen rigorously tests each machine for days before shipping.
1
Number of Heads with
4
2
Placement Rate (under
factory test condition)
WITH VISION:5000/WITHOUT VISION:10000
3
Feeder capacity
TAPE REEL FEEDERS:48（all 8mm)
VIBRATING FEEDERS:5
4
IC tray capacity
5
5
Component sizes with
vision
Smallest Component size:0201
Largest Component size: TQFP240
6
Component Max Height
5MM
7
Resolution
X/Y axis:0.01MM Z axis:0.1MM
8
Rotation
+/-180°(360°)
9
Positioning Accuracy
+/-0.02MM
10
X-Y repeatability
+/-0.02MM
11
Placement Area
Without waffle Tray:290*1500MM
With 1 waffle Tray:140*1500MM
12
Main Control
GUI
13
Power Supply
110V/220V
14
Power
180W