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Test Research, Inc.
TR7007M SII User Guide – Hardware
WARNING: Risk of electric shock and mechanical injury. Only fully
trained persons should be allowed to take part in the installation
process.
WARNING: Do not reach in the machine when it is operating.
WARNING:
When TRI created the test system software CD, it contained
no known viruses. The software on the TRI CD was checked by the
latest anti-virus software before being copied to the disk. Customers
should use a good, up-to-date virus checker on this TRI software, and
any other file you import from an outside source before using the
software. Please also ensure your virus checker’s data files are up to
date.
Test Research, Inc.
TR7007M SII User Guide – Hardware i
Contents
1 INTRODUCTION _______________________________________________ 1
2 HCI & PLC _________________________________________________ 3
3 HCI OPERATING INSTRUCTIONS __________________________________ 4
3.1 Initial Screen .................................................................................................. 4
3.1.1 Mode Set ....................................................................................... 4
3.1.2 I/O SET ......................................................................................... 4
3.1.3 Other Settings Page 1 ................................................................... 5
3.1.4 DISPLAY ......................................................................................14
3.1.5 RESET .........................................................................................14
3.2 Debug Display .............................................................................................. 16
3.2.1 CONV. ..........................................................................................17
3.2.2 CONV. WIDTH .............................................................................17
3.2.3 LIGHT ...........................................................................................17
3.2.4 I/O Display ....................................................................................18
3.2.5 Board Holder ................................................................................21
3.2.6 Reset ............................................................................................22
3.3 HCI Alert Messages and Causes.................................................................. 22
3.3.1 EMS .............................................................................................22
3.3.2 PC Abort .......................................................................................22
3.3.3 Sensor or Conv. Error ...................................................................22
3.3.4 UP-Holder Motor Error ..................................................................23
3.3.5 PC & PLC Communication Error ...................................................24
3.3.6 Set Delay Time Out or Sensor Error .............................................24
3.3.7 Test Fail........................................................................................24
3.3.8 Width Motor Abnormal or Limiter Sensor On ................................25
3.4 HCI & PLC Program Replacement ............................................................... 26
3.5 PLC Program Replacement .......................................................................... 28
3.6 PLC Hardware Overview .............................................................................. 30
3.6.1 CPU (FP2-C1) ..............................................................................30
3.6.2 Four Axis Controller (FP2-PP4) Unit Status Display LEDs ............32
3.6.3 I/O (FP2-XY64D2T & FP2-Y16P) Unit ..........................................32
4 CONVEYOR ________________________________________________ 33
4.1 Architecture and Function ............................................................................ 33
4.2 Sensor Adjustment and Replacement .......................................................... 33
4.3 Linking with Loader and Unloader ................................................................ 33
4.3.1 Loader Connection .......................................................................33
4.3.2 Unloader Connection ....................................................................34
5 SUPPORT PIN _______________________________________________ 37
5.1 Architecture and Function ............................................................................ 37
5.2 Installation .................................................................................................... 37