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Test Research, Inc. iv TR7007M SII User Guide – Hardware Figure 41: Tes ts Perf or me d ......................................................................................... 16 Figure 42: BYPASS Display .............…
Test Research, Inc.
TR7007M SII User Guide – Hardware iii
Figures
Figure 1: System Front View & Important Parts ............................................................. 2
Figure 2: Operating & Storage Environment for TR7007 SII Systems ............................ 2
Figure 3: Startup Display ............................................................................................... 4
Figure 4: Mode Settings ................................................................................................ 4
Figure 5: INLINE and STAND-ALONE Mode Settings ................................................... 5
Figure 6: TEST Mode I/O Settings ................................................................................. 5
Figure 7: Other Settings Page 1 .................................................................................... 5
Figure 8: Auto/Manual Conveyor Adjust ........................................................................ 6
Figure 9: Conveyor Width Adjustment ........................................................................... 6
Figure 10: Auto/Manual Conveyor Adjust Hidden Buttons--Enable ................................ 6
Figure 11: Auto/Manual Conveyor Adjust Hidden Buttons--Disable ............................... 7
Figure 12: Auto Conveyor Width .................................................................................... 7
Figure 13: Auto Conveyor Width -- Rules of Two-Stage Function .................................. 8
Figure 14: Remove Board Message .............................................................................. 8
Figure 15: Conveyor Width Abnormal ............................................................................ 8
Figure 16: Indicator Lights ............................................................................................. 9
Figure 17: Set Test Count ............................................................................................. 9
Figure 18: Other Settings Page 2 .................................................................................. 9
Figure 19: Confirm Buzzer ........................................................................................... 10
Figure 20: Choose Simultaneous In & Out................................................................... 10
Figure 21: Other Settings Page 3 ................................................................................ 10
Figure 22: High Speed Setting ..................................................................................... 10
Figure 23: Bypass Speed Setting ................................................................................ 11
Figure 24: Low Speed Setting ..................................................................................... 11
Figure 25: Select Language ........................................................................................ 11
Figure 26: Select Language – Choosing MachineType................................................ 11
Figure 27: Initial Set Type Display ............................................................................... 12
Figure 28: Set Machine Type....................................................................................... 12
Figure 29: Start Test .................................................................................................... 12
Figure 30: Barcode Pre-read Setting ........................................................................... 13
Figure 31: Confirm Auto-Change to Bypass Mode ....................................................... 13
Figure 32: Confirm Unloader Present .......................................................................... 13
Figure 33: Display Mode Parameters 1 ....................................................................... 14
Figure 34: Display Mode Parameters 2 ....................................................................... 14
Figure 35: Confirm Reset Screen ................................................................................ 14
Figure 36: System Resetting Screen ........................................................................... 15
Figure 37: Inline Mode Test Screen ............................................................................. 15
Figure 38: Stand-Alone Mode Test Screen .................................................................. 15
Figure 39: TEST Mode ................................................................................................ 15
Figure 40: System Working Screen ............................................................................. 16
Test Research, Inc.
iv TR7007M SII User Guide – Hardware
Figure 41: Tests Performed ......................................................................................... 16
Figure 42: BYPASS Display ........................................................................................ 16
Figure 43: DEBUG Display .......................................................................................... 17
Figure 44: Forward/Reverse Settings for Conveyor Belt .............................................. 17
Figure 45: Stop Conveyor Belt ..................................................................................... 17
Figure 46: Light Display ............................................................................................... 18
Figure 47: I/O Display .................................................................................................. 18
Figure 48: Input(X) Values X80-X8F ............................................................................ 18
Figure 49: Input(X) Values X90-X9F ............................................................................ 18
Figure 50: Output(Y) Values Y100-Y10F ..................................................................... 19
Figure 51: Output(Y) Values Y110-Y11F ..................................................................... 19
Figure 52: Output(Y) Values Y120-Y12F ..................................................................... 19
Figure 53: PC & PLC I/O ............................................................................................. 19
Figure 54: Stepping ..................................................................................................... 19
Figure 55: I/O Display – INLINE Option ....................................................................... 20
Figure 56: X-Y Table I/O Signals ................................................................................. 21
Figure 57: Board Holder Display .................................................................................. 21
Figure 58: Support Pin Setting ..................................................................................... 21
Figure 59: Confirm to Open the Support Pin Function ................................................. 22
Figure 60: Emergency Stop Display ............................................................................ 22
Figure 61: PC Abort Display ........................................................................................ 22
Figure 62: Sensor 1 Error ............................................................................................ 23
Figure 63: Sensor 2 or 3 Error ..................................................................................... 23
Figure 64: Sensor 4 Error ............................................................................................ 23
Figure 65: Up-Holder Motor Error ................................................................................ 24
Figure 66: PC & PLC Communication Error ................................................................. 24
Figure 67: Speed Reduction Error ............................................................................... 24
Figure 68: Board Test Fail ........................................................................................... 25
Figure 69: Width Motor Abnormal or Limiter Sensor On .............................................. 25
Figure 70: Open GTWIN Program ............................................................................... 26
Figure 71: GTWIN -- Select Read from GT .................................................................. 26
Figure 72: Open HCI Interface Program ...................................................................... 27
Figure 73: Transfer Data Options ................................................................................ 27
Figure 74: FPWIN-GR – Select Upload from PLC ....................................................... 28
Figure 75: FPWIN-GR – Backup Original Files ............................................................ 28
Figure 76: FPWIN-GR – Select Update Program......................................................... 29
Figure 77: FPWIN-GR – Confirm Overwrite ................................................................. 29
Figure 78: PLC’s CPU LEDs & Switches ..................................................................... 30
Figure 79: CPU(FP2-C1) – Status Indicator LEDs ....................................................... 30
Figure 80: CPU(FP2-C1) – Initialize/Test Switch ......................................................... 31
Figure 81: CPU(FP2-C1) – Mode Selector .................................................................. 31
Figure 82: FP2-PP4 – Operation Status Display LEDs ................................................ 32
Test Research, Inc.
TR7007M SII User Guide – Hardware v
Figure 83: Loader and Unloader Socket Position......................................................... 34
Figure 84: Loader and Unloader Cable ........................................................................ 34
Figure 85: Standard SMEMA signal link ...................................................................... 35
Figure 87: Front Module Board Layout ........................................................................ 39
Figure 88: Rear Module Board Layout ......................................................................... 40
Figure 90: Module Board (7100-006-7) ........................................................................ 41
Figure 91: Power Board Layout ................................................................................... 42
Figure 102:Test Software – FT2232C Test Tool .......................................................... 43
Figure 103: Channel Trigger Variation ......................................................................... 44
Figure 104: 7007-020-2 Introduction............................................................................ 44
Figure 106: Selecting Machine I/O Test ....................................................................... 47
Figure 107: Open PLC I/O Test Display ...................................................................... 48
Figure 108: Test PC & PLC Output ............................................................................. 49
Figure 109: Check Port Status in Device Manager ...................................................... 50
Figure 110: Automatic Conveyor Width Troubleshooting Process ............................... 51
Figure 111: Motor Troubleshooting Matrix ................................................................... 52
Figure 112: Back Panel of Stepping Motor .................................................................. 52
Figure 114: Sensor/Conveyor Troubleshooting Process .............................................. 54
Figure 115: Sensor Adjustment ................................................................................... 55
Figure 116: Conveyor Stepping Motor Driver ............................................................... 56
Figure 117: Holder Motor Troubleshooting Process ..................................................... 57
Figure 118: Conveyor Stepping Motor Driver ............................................................... 58
Figure 119: Highlight Barcode Setting ......................................................................... 59
Figure 120: X-Y TABLE Debug Procedure .................................................................. 60
Figure 121: LED Displays Alarm Codes ...................................................................... 60
Figure 122: Error Code Display ................................................................................... 61
Figure 123: Press [FUNC] to Exchange the Screen ..................................................... 61
Figure 124: Error Codes of X-Y Table Driver ............................................................... 71
Figure 125: Hardware Search ...................................................................................... 72
Figure 126: Finish Finding DSP Card .......................................................................... 73
Figure 127: EzLink Scan Device Screen ..................................................................... 73
Figure 128: EzLink Device List Screen ........................................................................ 74
Figure 129: EzLink Device Information Screen ............................................................ 74
Figure 130: EzLink Scan Screen ................................................................................. 75
Figure 131: EzLink Disconnect/Connect Status Screen ............................................... 75
Figure 132: EzLink-File/Load Config. ........................................................................... 76
Figure 133: EzLink Load Configuration Screen ........................................................... 76
Figure 134: EzLink Load Configuration Finished ......................................................... 77
Figure 135: X Axis Magnetic Pole Check ..................................................................... 78
Figure 136: X Axis Magnetic Pole Check Result .......................................................... 79
Figure 137: Select Axis for Servo Homing Test ........................................................... 80
Figure 138: Homing Test Procedure ............................................................................ 81