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Test Research, Inc. ii TR7007M SII User Guide – Hardware 5.3 Configuration Procedure .............................................................................. 37 5.4 Vacuum Support Pin W iring Diagram ..............…
Test Research, Inc.
TR7007M SII User Guide – Hardware i
Contents
1 INTRODUCTION _______________________________________________ 1
2 HCI & PLC _________________________________________________ 3
3 HCI OPERATING INSTRUCTIONS __________________________________ 4
3.1 Initial Screen .................................................................................................. 4
3.1.1 Mode Set ....................................................................................... 4
3.1.2 I/O SET ......................................................................................... 4
3.1.3 Other Settings Page 1 ................................................................... 5
3.1.4 DISPLAY ......................................................................................14
3.1.5 RESET .........................................................................................14
3.2 Debug Display .............................................................................................. 16
3.2.1 CONV. ..........................................................................................17
3.2.2 CONV. WIDTH .............................................................................17
3.2.3 LIGHT ...........................................................................................17
3.2.4 I/O Display ....................................................................................18
3.2.5 Board Holder ................................................................................21
3.2.6 Reset ............................................................................................22
3.3 HCI Alert Messages and Causes.................................................................. 22
3.3.1 EMS .............................................................................................22
3.3.2 PC Abort .......................................................................................22
3.3.3 Sensor or Conv. Error ...................................................................22
3.3.4 UP-Holder Motor Error ..................................................................23
3.3.5 PC & PLC Communication Error ...................................................24
3.3.6 Set Delay Time Out or Sensor Error .............................................24
3.3.7 Test Fail........................................................................................24
3.3.8 Width Motor Abnormal or Limiter Sensor On ................................25
3.4 HCI & PLC Program Replacement ............................................................... 26
3.5 PLC Program Replacement .......................................................................... 28
3.6 PLC Hardware Overview .............................................................................. 30
3.6.1 CPU (FP2-C1) ..............................................................................30
3.6.2 Four Axis Controller (FP2-PP4) Unit Status Display LEDs ............32
3.6.3 I/O (FP2-XY64D2T & FP2-Y16P) Unit ..........................................32
4 CONVEYOR ________________________________________________ 33
4.1 Architecture and Function ............................................................................ 33
4.2 Sensor Adjustment and Replacement .......................................................... 33
4.3 Linking with Loader and Unloader ................................................................ 33
4.3.1 Loader Connection .......................................................................33
4.3.2 Unloader Connection ....................................................................34
5 SUPPORT PIN _______________________________________________ 37
5.1 Architecture and Function ............................................................................ 37
5.2 Installation .................................................................................................... 37
Test Research, Inc.
ii TR7007M SII User Guide – Hardware
5.3 Configuration Procedure .............................................................................. 37
5.4 Vacuum Support Pin Wiring Diagram ........................................................... 37
6 MODULE BOARDS ___________________________________________ 39
6.1 Architecture & Function ................................................................................ 39
6.1.1 Front Module Board Layout ..........................................................39
6.1.2 Rear Module Board Layout ...........................................................40
6.1.3 Module Board (7100-006-7) ..........................................................41
6.1.4 Power Board Layout .....................................................................42
6.2 System Wiring Diagrams .............................................................................. 42
7 LIGHTING TRIGGER BOARD FUNCTION _____________________________ 43
7.1 Install USB Driver on PC .............................................................................. 43
7.2 Function Test ............................................................................................... 43
7.3 Channel Trigger Variation ............................................................................ 43
7.4 7007-020-2 ................................................................................................... 44
8 AUTOMATIC CONVEYOR WIDTH ADJUSTMENT _______________________ 45
8.1 Architecture and Function ............................................................................ 45
8.2 Wiring Diagram ............................................................................................ 45
8.3 Automatic Conveyor Width Settings ............................................................. 45
9 SERVICE __________________________________________________ 47
9.1 PC/PLC Connection ..................................................................................... 47
9.1.1 Open the PC I/O Testing Display ..................................................47
9.1.2 Open the PLC I/O Testing Display. ...............................................48
9.1.3 Testing Method .............................................................................49
9.1.4 System Configuration: ..................................................................49
9.2 Automatic Conveyor Width ........................................................................... 51
9.2.1 Stepping Motor Driver Problem .....................................................52
9.3 Conveyor Belt............................................................................................... 54
9.3.1 Sensor Problem－Adjustment .......................................................54
9.3.2 Step Motor Problem ......................................................................55
9.3.3 Replacement ................................................................................56
9.4 Holder Motor ................................................................................................ 57
9.4.1 Step Motor Problem ......................................................................57
9.4.2 Replacement ................................................................................58
9.5 INLINE Port .................................................................................................. 59
9.5.1 Front stage ...................................................................................59
9.5.2 Back stage ....................................................................................59
9.6 X-Y TABLE ALARMS ................................................................................... 59
9.6.1 Check the Error Code on Driver ....................................................60
9.6.2 EzLINK .........................................................................................72
9.7 PLC ERROR ................................................................................................ 82
Test Research, Inc.
TR7007M SII User Guide – Hardware iii
Figures
Figure 1: System Front View & Important Parts ............................................................. 2
Figure 2: Operating & Storage Environment for TR7007 SII Systems ............................ 2
Figure 3: Startup Display ............................................................................................... 4
Figure 4: Mode Settings ................................................................................................ 4
Figure 5: INLINE and STAND-ALONE Mode Settings ................................................... 5
Figure 6: TEST Mode I/O Settings ................................................................................. 5
Figure 7: Other Settings Page 1 .................................................................................... 5
Figure 8: Auto/Manual Conveyor Adjust ........................................................................ 6
Figure 9: Conveyor Width Adjustment ........................................................................... 6
Figure 10: Auto/Manual Conveyor Adjust Hidden Buttons--Enable ................................ 6
Figure 11: Auto/Manual Conveyor Adjust Hidden Buttons--Disable ............................... 7
Figure 12: Auto Conveyor Width .................................................................................... 7
Figure 13: Auto Conveyor Width -- Rules of Two-Stage Function .................................. 8
Figure 14: Remove Board Message .............................................................................. 8
Figure 15: Conveyor Width Abnormal ............................................................................ 8
Figure 16: Indicator Lights ............................................................................................. 9
Figure 17: Set Test Count ............................................................................................. 9
Figure 18: Other Settings Page 2 .................................................................................. 9
Figure 19: Confirm Buzzer ........................................................................................... 10
Figure 20: Choose Simultaneous In & Out................................................................... 10
Figure 21: Other Settings Page 3 ................................................................................ 10
Figure 22: High Speed Setting ..................................................................................... 10
Figure 23: Bypass Speed Setting ................................................................................ 11
Figure 24: Low Speed Setting ..................................................................................... 11
Figure 25: Select Language ........................................................................................ 11
Figure 26: Select Language – Choosing MachineType................................................ 11
Figure 27: Initial Set Type Display ............................................................................... 12
Figure 28: Set Machine Type....................................................................................... 12
Figure 29: Start Test .................................................................................................... 12
Figure 30: Barcode Pre-read Setting ........................................................................... 13
Figure 31: Confirm Auto-Change to Bypass Mode ....................................................... 13
Figure 32: Confirm Unloader Present .......................................................................... 13
Figure 33: Display Mode Parameters 1 ....................................................................... 14
Figure 34: Display Mode Parameters 2 ....................................................................... 14
Figure 35: Confirm Reset Screen ................................................................................ 14
Figure 36: System Resetting Screen ........................................................................... 15
Figure 37: Inline Mode Test Screen ............................................................................. 15
Figure 38: Stand-Alone Mode Test Screen .................................................................. 15
Figure 39: TEST Mode ................................................................................................ 15
Figure 40: System Working Screen ............................................................................. 16