VDA_6.3_EN_Yellow_Volume_.pdf.pdf - 第77页

75 P6.1.2 Are the necessary quantities/production batch sizes of production mate- rials available at the agreed upon time and at the correct storage loca- tion/work-station? Minimum requirements relevant for assessment E…

7.6 Production process analysis (P6)

Process element P6: Production process analysis

P6.1 What goes into the process?

Process input

P6.1.1 Has the project been handed over from development to series

production and is a reliable start guaranteed?

Minimum requirements relevant for assessment

Examples for implementation

The project handover to series production has been

documented according to the specified criteria.

The responsibilities for the entire handover process

are specified and acknowledged. Unresolved is-

sues are followed up on, and the necessary

measures are implemented on schedule.

A complete production process and product release

(PPA) including the documentation required must

take place before the first production shipment.

Measures to secure the production start-up have

been implemented on the basis of a risk analysis.

Tools, transport and series packaging, inspection

and measuring equipment are available in the nec-

essary quantities.

Analysis options for failure analysis are available

The product software corresponds to the latest re-

lease versions.

• Handover reports

• Defined measures and im-

plementation schedule

• Production release report

• Releases for all plant compo-

nents and tools in 6.1.2

• PPA documents, including

customer approval and refer-

ence parts regarding the

PPA procedure

• Waivers

• Released software versions

• Examples for securing the

production start-up:

Higher inspection frequency,

additional inspections, Resi-

dent,

• Safe launch concept

P6.1.2 Are the necessary quantities/production batch sizes of production mate-

rials available at the agreed upon time and at the correct storage loca-

tion/work-station?

Minimum requirements relevant for assessment

Examples for implementation

The production material must be of the agreed

quality and must be provided in the correct quantity

and the correct packaging, with the correct docu-

mentation, at the agreed time and at the agreed

place. Parts/components must be available at de-

fined storage areas/work-stations.

At the workplace, parts and primary materials are

provided as needed, taking into account the order

quantity/lot size in accordance with the logistics

concept.

The reuse of residual quantities, separated parts,

reworked parts, reused parts from product audits,

inspected items, etc. and their traceability must be

clearly defined.

Regulations for reintroducing parts from outsourced

processes (e.g. sorting service) must be available.

• Production material includes,

for example:

• Software, packaging, load

carriers, parts and compo-

nents, raw material, series

packaging for delivery to the

customer, operating, auxil-

iary and process materials

• suitable means of transport

• Defined storage locations

and stock levels

• KANBAN, Just in time/Just in

sequence, FIFO/FEFO

• Revision / change status of

materials and software

• Special requirements regard-

ing components and contain-

ers (e.g. ESD protection, hu-

midity, temperature, residue)

P6.1.3 Are materials stored appropriately and are the means of

transport/packaging facilities suitable for the special characteristics of

the materials?

Minimum requirements relevant for assessment

Examples for implementation

Packaging requirements must be consistently taken

into account/fulfilled.

During manufacture and in-house transport and

also when being transported to and from service

providers, suitable transport units must be used to

protect the products from damage and contamina-

tion.

Storage areas/work-stations/containers must be ap-

propriate for the tidiness and cleanliness required

for the material. Cleaning cycles are defined and

monitored.

The supply of materials at the work-station/on the

assembly line must allow for safe handling.

Specified storage times and use-by dates for spe-

cial materials must be monitored by means of ap-

propriate methods

Operating and auxiliary materials for plants and ma-

chinery that have a direct effect on the prod-

uct/product quality must be monitored accordingly.

Materials, operating and auxiliary materials must be

protected against environmental and climatic influ-

ences.

• Stock quantities

• Storage conditions

• released special and stand-

ard transport containers

• Protection against damage

to the material

• 5S

• Over-filling (storage areas

and containers)

• Maximum and minimum stor-

age times, specified interim

storage times, FIFO/FEFO