VDA_6.3_EN_Yellow_Volume_.pdf.pdf - 第89页

87 P6.4.3* Can compliance with quality requirements be effectively monitored with the measuring and inspection equipment in use? Minimum requirements relevant for assessment Examples for implementation The inspection equ…

P6.4.2 Is the maintenance of the manufacturing equipment and tools

controlled?

Minimum requirements relevant for assessment

Examples for implementation

Preventive and/or predictive maintenance activities

(maintenance, inspection and repair) are defined

and implemented for all installations, equipment,

machines and tools based on the risk.

Scheduled and unscheduled maintenance activities

that have been carried out are documented and an-

alyzed with regard to potential improvement

measures.

Resources needed to carry out necessary mainte-

nance activities are available.

A process for the analysis and optimization of

down-time, machine utilization and tool life is imple-

mented effectively.

The availability of replacement parts is ensured.

Tools undergo tool management which includes the

following:

• Tool history including all changes and tool life

• Operational status

• Labeling of tools

These requirements also apply to external service

providers.

• Production-related logistical

equipment, such as forklift

trucks

• Maintenance and servicing

schedules

• TPM Total Productive

Maintenance

• Key processes and bottle-

neck machines

• Technical documentation

provided by the manufac-

turer

• Preventative tool exchange

programs for units subject to

increased wear

• Tool operation sheet

• Operational status of tools,

e.g. operational, not opera-

tional

• Labeling of tools, e.g. prop-

erty of the customer, tool no.,

index

P6.4.3* Can compliance with quality requirements be effectively monitored with

the measuring and inspection equipment in use?

Minimum requirements relevant for assessment

Examples for implementation

The inspection equipment and measuring systems

used are suitable for the intended purpose and han-

dling in production. They are included in the pro-

duction control plan.

Confirmed results of capability studies are available

for the inspection equipment and measuring sys-

tems used.

Inspection and measuring equipment is labeled.

The validity status is monitored.

A process for periodic monitoring of inspection

equipment and measuring systems is established

and implemented.

In case of non-conformity, an assessment of poten-

tial risks in relation to the process, the product and

the customer is carried out. Measures have been

defined and are implemented effectively.

Auxiliary equipment for inspection equipment and

measuring systems that have an influence on the

measurement result are monitored in the same

way.

• Measuring system analysis

• Test process capability

• Replacement measuring

equipment

• Software integrity check

• Calibration status (inspection

sticker, barcode, engraving,

etc.)

• Reference parts

P6.4.4 Do the work and inspection stations fulfill the requirements?

Minimum requirements relevant for assessment

Examples for implementation

Workplace and ambient conditions are appropriate

for the products and the work carried out, in order

to prevent or eliminate contamination, damage,

mix-ups of parts and the use of wrong parts.

This also applies to rework, sorting and inspection

stations that have been permanently or temporarily

set up.

The layout of the work station is adapted to the

work to be carried out.

• Cleanliness and tidiness, 5S

• Lighting

• Noise pollution

• Climate control

• Clean rooms

• ESD

• Layout of the work station

• Surroundings/handling of

parts at the work station

• Occupational safety

P6.4.5 Are tools, devices and inspection equipment stored properly?

Minimum requirements relevant for assessment

Examples for implementation

Tools, devices and test equipment must be stored

properly.

It is ensured that the equipment is stored in such a

way as to be protected against damage and envi-

ronmental effects.

Cleanliness and tidiness are ensured.

The issue and use of this equipment is controlled

and documented.

• Stored in such a way as to

be protected against dam-

age, e.g. collision protection

• 5S Method

• Defined storage location, e.g.

markings on the floor

• Transparent warehouse

management